• Title/Summary/Keyword: Inspection method

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A study on appropriate nondestructive inspection methods of gear units for rolling stock (전동차 대치차 기어의 적절한 탐상법에 관한 연구)

  • Lee, Jae-Il;Lee, Min-Yeol;Lee, Won-Hak;Son, Young-Jin
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.571-582
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    • 2010
  • Typically nondestructive inspection methods of the large gear units are applied to penetrate non-destructive inspection. Nondestructive penetrating inspection put into the small openings of the defect to penetration liquid, remove to excess penetration liquid on the surface of the gear units, spread with developing solution and we can find the small defect by coating with penetration liquid. However, this method has so many issues because of penetrate nondestructive tests on the gear assembly. The steep angle of screw is hard to achieved full penetration and has the problem to remove the excess. In contrast, the magnetic nondestructive inspection is easy to detect subsurface defects and subtle defects. According to the inspection results the stress concentrates in gear surface, some internal defects and microscopic flaws exist on the gear units are not found to penetrate the nondestructive inspection, but magnetic nondestructive inspection could have found many defect. Therefore, a reasonable method of nondestructive inspection for the large gear units is suitable to magnetic nondestructive inspection.

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Development of Inspection System for Transparent Pattern of the Electromagnetic Resonance Pen (전자펜 입력용 투명패턴 검사장치 개발)

  • Ryu, Young Kee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.6
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    • pp.640-645
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    • 2020
  • To produce an input device stably using the transparent electromagnetic pattern of an electromagnetic induction method, pattern inspection is required in advance in the production process. Various methods of inspecting the capacitive pattern for hand-touch have been proposed, but it is difficult to find the related technical data for the pattern inspection method of the transparent electromagnetic induction method. In this study, to develop an inspection system for a fused electromagnetic resonance pen sensor with a copper-etched metal mesh pattern, an inspection algorithm and method for measuring the antenna impedance inside the sensor was proposed by measuring only the exposed FPCB connector. The proposed method was configured as a control board consisting of a microprocessor that forms a loop between specific channels according to the command of a computer, a computer-controlled by the Windows program, an LCR meter measuring the impedance between specific channels, and transmitting the measurement results back to the computer. An evaluation of the proposed system and measurements of nine specimens showed that it could detect the defects of the sensor used in the actual product.

A Study on the Improvement of Hydrogen Detection Inspection Method of Hydrogen Cylinder on Hydrogen Bus (수소버스 사용 내압용기 수소검출량 검사방법 개선을 위한 연구)

  • Kim, Hyunjun;Weo, Unseok;Jo, Hyunwoo;Lee, Hyeoncheol;Hwang, Taejun;Lee, Hosang;Ryu, Ikhui;Choi, Sookwang;Oh, Youngkyu;Park, Sungwook
    • Journal of Auto-vehicle Safety Association
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    • v.13 no.1
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    • pp.51-56
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    • 2021
  • As hydrogen is classified as an eco-friendly fuel, vehicles using hydrogen fuel are being developed worldwide. Vehicle fuel hydrogen is stored in cylinders at 70 MPa, so there is a high risk of explosion. Therefore, it is important to inspect hydrogen cylinders in used-vehicles. This study was conducted to improve the inspection method of the cylinders currently mounted on used-hydrogen buses. The inspection method is an image analysis method using a camera. Calcaulation algorithm was developed to quantitatively chech the amount of hydrogen leakage by the image method. As a result of adding a contact angle element to the calculation algorithm suggested by the GTR regulation and comparing it with the experimental data of the GTR regulation, the algorithm reliability was 94%, which secured similarity.

Development of Borough Road Pavement Condition Evaluation Criteria and Prediction Index (자치구 포장상태평가등급 기준 개선 및 포장상태 예측지수 개발)

  • Lee, Sang Yum;Jeon, Jin Ho
    • International Journal of Highway Engineering
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    • v.18 no.6
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    • pp.115-122
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    • 2016
  • OBJECTIVES : This study develops an evaluation method, which is useful to inspect pavement condition of specific boroughs. This is because pavement condition is broadly divided into five grades via visual inspection, which does not consider the types of deteriorations, and is decided by an investigator having a subjective viewpoint. This visual inspection method is not a satisfactory method for accurate maintenance when various deteriorations occur. METHODS : The performance model considers several factors such as crack, rutting, and IRI. This method is also modified from borough SPI based on SPI (Seoul Pavement Index). Considering limited budget of borough, PI (prediction index) is suggested, which is related to the grade of pavement condition evaluation and type of materials. Practical correlation review is also conducted with statistical verification by using the Monte Carlo simulation. RESULTS : The results of the study show that modified criteria are reasonable. First, the comparison between the visual inspection result and the SPI result indicates that the R-square value is sufficiently high. Second, through the common section, each evaluation method could be compared, and the result shows considerable similarity, which increases when the range is modified. Finally, PI for predicting remaining life and the random number SPI have common parts, which means that each indicator would be adequate to be used as an evaluation method. CONCLUSIONS : Comparison and analysis results show that the developed evaluation method is reasonable for specific boroughs where financial support is inadequate for the evaluation process by using the newer equipment. Moreover, for more accurate evaluation method, previous visual inspection data should be utilized, and the database of inspection equipment have to be collected.

Electronic Document Automation System Model for Improving Productivity in maintenance work - in Inspection Process of Construction Equipment Maintenance - (정비작업의 생산성 향상을 위한 전자문서자동화시스템 모형 - 건설장비 정비작업을 중심으로 -)

  • Kong, Myung-Dal
    • Journal of the Korea Safety Management & Science
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    • v.19 no.3
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    • pp.49-58
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    • 2017
  • This paper suggests a specific model that could efficiently improve the interaction and the interface between MES(Manufacturing Execution System) server and POP(Point of Production) terminal through electronic document server and electronic pen, bluetooth receiver and form paper in disassembly and process inspection works. The proposed model shows that the new method by electronic document automation system can more efficiently perform to reduce processing time for maintenance work, compared with the current approach by handwritten processing system. It is noted in case of the method by electronic document automation system that the effects of proposed model are as follows; (a) While the processing time per equipment for maintenance by the current method was 300 minutes, the processing time by the new method was 50 minutes. (b) While the processing error ratio by the current method was 20%, the error ratio by the new method was 1%.

Interval Scan Inspection Technique for Contact Failure of Advanced DRAM Process using Electron Beam-Inspection System

  • Oh, J.H.;Kwon, G.;Mun, D.Y.;Kim, D.J.;Han, I.K.;Yoo, H.W.;Jo, J.C.;Ominami, Y.;Ninomiya, T.;Nozoe, M.
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.12 no.1
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    • pp.34-40
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    • 2012
  • We have developed a highly sensitive inspection technique based on an electron beam inspection for detecting the contact failure of a poly-Si plugged layer. It was difficult to distinguish the contact failure from normal landing plugs with high impedance. Normally, the thermal annealing method has been used to decrease the impedance of poly-Si plugs and this method increases the difference of charged characteristics and voltage contrast. However, the additional process made the loss of time and broke down the device characteristics. Here, the interval scanning method without thermal annealing was effectively applied to enhance the difference of surface voltage between well-contacted poly-Si plugs and incomplete contact plugs. It is extremely useful to detect the contact failures of non-annealed plug contacts with high impedance.

Defect Evaluation for Weld Specimen of Bogie Using Infrared Thermography (적외선 서모그래피를 이용한 대차 용접시편의 결함 평가)

  • Kwon, Seok Jin;Seo, Jung Won;Kim, Jae Chul;Jun, Hyun Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.7
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    • pp.619-625
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    • 2015
  • There is a large interest to find reliable and automatic methods for crack detection and quantification in the railway bogie frame. The non-destructive inspection of railway bogie frame has been performed by ultrasonic and magnetic particle testing in general inspection. The magnetic particle method has been utilized in the defect inspection of the bogie frame but the grinding process is required before inspection and the dust is developed resulting from the processing. The objective of this paper is to apply the inspection method of bogie frame using infra-red thermography. The infra-red thermography system using the excitation of eddy current was performed for the defect evaluation of weld specimen inserted artificial defects. The result shows that the infra-red thermography method can detect the surface and inner defects in weld specimen for bogie frame.

A Study for Developing of Rail Bridge Inspection Robot (철도교량 자동화 로봇 개발을 위한 기초 연구)

  • Koo, Ja-Kyung;Hwang, In-Ho;Lee, Jong-Seh;Lee, Tai-Sik
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.188-193
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    • 2008
  • According to introduce KTX in Korea, rail-road bridge section of KTX was increased approximately 50% of the total length. Bridge is required periodic inspection and check to prevent accident and hazard because various damage which have effects on traffic and replacement of damaged parts is difficult. Specifically, the train as large-scale transportation because accidents led to great damage, preventing these accidents are critical. Well-organized management and maintenance systems are required to prevent the accidents. In the case of roadway bridge, bridge inspection vehicle is used to deploy inspectors in roadway bridge. However, this method requires a lot of time and efforts, and inspectors are exposed to potential hazard. Also, surrounding environment like poor lighting system or electric wire could harm the inspector while repairing. Due to this reason, automatic repairing and inspecting system have been introduced to replace the old methods. Management system of the railroad bridge track for trains uses various advanced equipments, but whereas roadway bridge management system is lacking these efforts. As a result of that, this study looks over the existing management method. and review the method to apply the Bridge Inspection Robot in railroad bridge. Moreover, this study suggests future management technology using inspection robot.

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A novel method to extract the region of five sensory organ and Myungdang from a facial image for facial ocular inspection (얼굴 영상에서 망진을 위한 오관기관 및 명당 부위의 추출)

  • Min, Byong-Seok;Cho, Dong-Uk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.6
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    • pp.1257-1263
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    • 2006
  • Many automatic medical devices have been invented and developed mostly for the western medicine, not for the oriental medicine. Facial ocular inspection is one of the four diagnosis methods of oriental medicine, which makes a diagnosis of disease by observing the shape and color of patient's vital organs. In facial ocular inspection, the regions of five sensory organs and Myungdang are specially important. In this paper, we propose a novel method to extract the five sensory organ and Myungdang from a facial image for facial ocular inspection. Finally, we show the usefulness of the proposed method by experiments.

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