• Title/Summary/Keyword: Inspection Cost

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Cost Limit Replacement Policy under Imperfect Repair with Inspection Error (검사오차가 있는 불완전 수리에서의 비용한계 교체 정책)

  • Yun, Won-Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.16 no.2
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    • pp.45-50
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    • 1990
  • A replacement policy with repair cost limit is discussed. When a system fails, the repair cost is estimated by inspection and repair is then undertaken if the estimated cost is less than a predetermined limit L ; otherwise the system is replaced. After repair, the system is as good as new with probability(l-p) or is minimally repaired with probability p. It is assumed that repair cost can not be estimated exactly because of inspection error. When the failure time follows a Weibull distribution and repair cost a normal distribution, the value of repair cost limit minimizing the expected cost rate is shown to be finite and unique.

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Cost-Benefit Analysis for Periodical Inspection of Press (일부 사업장의 프레스 정기검사에 대한 비용-편익 분석)

  • Kim, Ji-Yun;Jung, Hye-Sun;Kim, Eun-Young;Choi, Eun-Sook;Choi, Sook-Ja;Gal, Won-Mo;Kim, Woo-Young;Yang, Bong-Min
    • Korean Journal of Occupational Health Nursing
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    • v.12 no.2
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    • pp.99-109
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    • 2003
  • Although occupational accidents caused by presses are found to be the highest in manufacturing industrial groups, there are no study regarding to annulment for periodical inspection of press. The purpose of this study was to evaluate the economic benefit of periodical inspection of press for preventing accidents. The cost-benefit analysis in this study was conducted to evaluate the relative magnitude of benefit to cost. Study samples were 26 and years analysed were 1995, 1996, 1998 and 1999. Personal interviews with safety managers were held from October 7 to November 2, 2002. Costs of the periodical inspection program were compared with the benefit of accident that caused by presses. Costs and benefits were calculated at an discount rate of 5%. The benefit-cost ratio was 5.7. The sensitivity analysis for the discount rate, the number of press, and size of industry showed that every benefit-cost ratios were upper than one(1.0). The results of this study suggested that periodical inspection for press is important program for preventing accident and the regulation for periodical inspection program should be reenforced by government.

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A Study on the Mathematical Models for determining the Economic Inspection Plan and It's Characteristics (경제적(經濟的) 검사방식(檢査方式)의 채택(採擇)을 위한 계량적(計量的) 접근방법(接近方法)의 유형(類形)과 그 특징(特徵)의 비교(比較))

  • Lee, Sang-Yong
    • Journal of Korean Society for Quality Management
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    • v.7 no.2
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    • pp.17-21
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    • 1979
  • There are many kinds of the mathematical models which are developed for choosing the economic inspection plan. The aim of this paper is to classify these mathematical models, and to examine their characteristics. The mathematical models for choosing the economic inspection plan can be classified into three groups. The first of it is the break-even analysis, the second group of the model is to choose the inspection plan so as to minimize total sampling inspection cost function, and the third group of it is the model to choose the inspection plan which maximize the profit function of the sampling inspection. As a result of examining the characteristics of this classified group of the models the model to choose the inspection plan which minimize total sampling inspection cost is more economical than the other models.

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A Study on the Economical Design of Sampling Inspection Method by Attribute (계수선별형 샘플링검사의 경제성에 관한 연구)

  • 김진수;권혁윤
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.41
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    • pp.147-156
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    • 1997
  • This Study deals with the problem of determining a minimum cost sampling inspection plan for destructive testing by attribute. The linear cost model(LCM) is constructed under the assumption that unit cost, destructive testing cost, producer's risk cost, consumer's risk cost are given. For the solution from the LCM, we assumed the uniform distribution as a prior distribution.

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Use of Artificial Bee Swarm Optimization (ABSO) for Feature Selection in System Diagnosis for Coronary Heart Disease

  • Wiharto;Yaumi A. Z. A. Fajri;Esti Suryani;Sigit Setyawan
    • Journal of information and communication convergence engineering
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    • v.21 no.2
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    • pp.130-138
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    • 2023
  • The selection of the correct examination variables for diagnosing heart disease provides many benefits, including faster diagnosis and lower cost of examination. The selection of inspection variables can be performed by referring to the data of previous examination results so that future investigations can be carried out by referring to these selected variables. This paper proposes a model for selecting examination variables using an Artificial Bee Swarm Optimization method by considering the variables of accuracy and cost of inspection. The proposed feature selection model was evaluated using the performance parameters of accuracy, area under curve (AUC), number of variables, and inspection cost. The test results show that the proposed model can produce 24 examination variables and provide 95.16% accuracy and 97.61% AUC. These results indicate a significant decrease in the number of inspection variables and inspection costs while maintaining performance in the excellent category.

A Study of Optimal Maintenance Schedules of a System under the Periodic Inspection Policy (주기적인 검사 정책하에서 최적예방 교체시기 결정에 관한 연구)

  • 정현태;김제승
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.44
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    • pp.263-271
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    • 1997
  • This paper presents a preventive maintenance model for determining the preventive replacement period of a system in which a failure rate is affected by the cumulative damage of fault and inspection. Especially, the failure rate function is considered to be a function of the cumulative damage of the fault and inspection time. Types of replacement considered are preventive replacement and failure replacement. Failure rate and expected cost function between replacement are derived. An optimal policy is obtained that minimizes the average cost per unit time for preventive replacement, failure replacement, inspection and repair.

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Minimization of Inspection Cost in a BLU Inspection System Using a Steady-State Flow Analysis

  • Yang, Moon-Hee;Kim, Seung-Hyun
    • Management Science and Financial Engineering
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    • v.15 no.2
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    • pp.53-68
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    • 2009
  • In this paper, we address a problem for minimizing the number of items inspected in a back-light-unit (BLU) inspection system, which includes a K-stage inspection system, a source inspection shop, and a re-inspection shop. In order to formulate our objective, we make a steady-state flow analysis between nodes (or shops), and derive the steady-state amount of flows between nodes and defective rates by solving a nonlinear balance equation. We provide an enumeration method for determining an optimal value of K which minimizes the number of items inspected. Our methodology could be applied and extended to similar situations with slight modification.

The Study on the Failure Rate Sampling Plan Considering Cost (비용을 고려한 신뢰성 샘플링검사 설계에 관한 연구)

  • 조재립
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.59
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    • pp.97-103
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    • 2000
  • This study considers the design of life test sampling inspection plans by attributes for failure rate level qualification at selected confidence level. The lifetime distribution of products is assumed to be exponential. MIL-STD-690C and KS C 6032 standards provide this procedures. But these procedures have some questions to apply in the field. The cost of test and confidence level($1-{\beta}$ risk) are the problem between supplier and user. So, we suggest that the optimal life test sampling inspection plans using expected cost model considering product cost, capability, environmental test cost, etc.

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The Optimal Design Rectifying Inspection Plan with Application to Linear Cost Model (선형비용모델을 이용한 계수선별형 검사방식의 최적설계)

  • Cho, Jai-Rip
    • Journal of Korean Society for Quality Management
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    • v.23 no.4
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    • pp.74-89
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    • 1995
  • In recent years, the safety of customers and the demand for rights to be protected from the risk have become stronger than ever day by day, and the function concerning product liability(PL) and quality assurance(QA) has been emphasized. Basically these functions can be obtained by inspection and there is the single rectifying sampling inspection for attribute (KSA-3105) as an existing method. But we can not say this method is good enough because of limitations in the range of applications and the approximate design of inspection methods which can not meet the rapidity and accuracy of quality information transfer according to the maturity of information period. Therefore, in this paper, a new algorithm is developed which can design the accurate inspection method by using the linear cost function that has not been considered in the existing inspection methods. Also in addition to this, a optimal rectifying sampling inspection plan, contributing to minimize the total costs, can be developed by programming the algorithm developed in this study and it can be applied to any field having many processes almost limitlessly.

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A Study on the Scheduling of Planned Maintenance for Multicomponent System with Hidden Failures : Focusing on Inspection Cost (다품목 시스템의 Hidden Failure를 고려한 계획정비 스케줄링에 관한 연구 : 검사비용을 중심으로)

  • Kim, Mansoo;Hyun, Do Kyung;Kim, Sung Hwan;Ji, Woong Ki;Kwon, Ki-Sang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.149-158
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    • 2019
  • The scheduling of planned maintenance problem of a system consisting of a number of components was studied. The purpose of maintenance scheduling is to minimize the cost of maintaining long-term operations. On the system side, the cost of a system shutdown can be minimized by grouping and inspecting a number of components. In addition, proper inspection cycles can be selected for each component to identify the failure sufficiently early to minimize the cost of the failure. To reduce the complexity of the calculations, the 'base interval approach' used in previous studies was applied and, in addition, the inspection cost savings from simultaneous inspections of multiple components were considered. To compare the effectiveness of inspection cost savings, this paper presents the results of simulation analysis performed by referring to the cases in the existing studies.