• Title/Summary/Keyword: Ingot

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Study on the Remelting of Titanium Scrap by DC-ESR Process (DC-ESR법(去)을 이용한 타이타늄 스크랩의 재용융(再熔融)에 관한 연구(硏究))

  • Seo, Yeung-Deuk;Lee, Ho-Seong;Sohn, Ho-Sang
    • Resources Recycling
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    • v.16 no.4
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    • pp.33-39
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    • 2007
  • Titanium scrap was re-melted and refined by using a DC-ESR (Direct Current Electro Slag Remelting) apparatus. A graphite rod was used as an anode. The used slag was $CaF_2-TiO_2-CaO$ slag system. The effect of slag composition on the shape and oxygen content of re-melted ingot was studied. The titanium ingot was produced very well from the $CaF_2-TiO_2$ slag system, and the oxygen content of the ingot was less than that of titanium scrap. The addition of CaO into $CaF_2-TiO_2$ slag system made the bad shape of titanium ingot. The oxygen content of the ingot was also higher than that of titanium scrap.

Optimization of Ingot Mold Design Parameters for Austenite Heat-resistant Steel Through Computational Simulation (전산모사를 통한 오스테나이트계 내열강용 잉곳 몰드 설계 파라미터 최적화)

  • Hwang, SooBeen;Park, JongHwa;Jo, SangHyun;Park, SeongIk;Kim, YunJae;Kim, Donggyu
    • Journal of Korea Foundry Society
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    • v.42 no.1
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    • pp.3-11
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    • 2022
  • In this study, the parameters on the shrinkage defect of HR3C alloy was secured through computer simulation research, and the ingot mold with greater than 85% of sound area was designed and manufactured. Moreover, the optimized coagulation was proposed at design stage through computer simulation and test was performed upon ingot manufactured. After the test, the defect pattern was analyzed through cutting and non-destructive inspection to verify the parameter and ingot mold design. Based on the verification results, shrinkage defect parameters such as Niyama, Feed Efficiency, and Hot Tear Intensity of HR3C Alloys were obtained. In addition, through the secured parameters, a plan for designing ingot mold with a Non-defect area of 85% or more was secured.

NEW EVALUATION METHODS FOR RADIAL UNIFORMITY IN NEUTRON TRANSMUTATION DOPING

  • Kim, Hak-Sung;Lim, Jae-Yong;Pyeon, Cheol-Ho;Misawa, Tsuyoshi;Shiroya, Seiji;Park, Sang-Jun;Kim, Myong-Seop;Oh, Soo-Youl;Jun, Byung-Jin
    • Nuclear Engineering and Technology
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    • v.42 no.4
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    • pp.442-449
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    • 2010
  • Recently, the neutron irradiation for large diameter silicon (Si)-ingots of more than 8" diameter is requested to satisfy the demand for the neutron transmutation doping silicon (NTD-Si). By increasing the Si-ingot diameter, the radial non-uniformity becomes larger due to the neutron attenuation effect, which results in a limit of the feasible diameter of the Si-ingot. The current evaluation method has a certain limit to precisely evaluate the radial uniformity of Si-ingot because the current evaluation method does not consider the effect of the Si-ingot diameter on the radial uniformity. The objective of this study is to propose a new evaluation method of radial uniformity by improving the conventional evaluation approach. To precisely predict the radial uniformity of a Si-ingot with large diameter, numerical verification is conducted through comparison with the measured data and introducing the new evaluation method. A new concept of a gradient is introduced as an alternative approach of radial uniformity evaluation instead of the radial resistivity gradient (RRG) interpretation. Using the new concept of gradient, the normalized reaction rate gradient (NRG) and the surface normalized reaction rate gradient (SNRG) are described. By introducing NRG, the radial uniformity can be evaluated with one certain standard regardless of the ingot diameter and irradiation condition. Furthermore, by introducing SNRG, the uniformity on the Si-ingot surface, which is ignored by RRG and NRG, can be evaluated successfully. Finally, the radial uniformity flattening methods are installed by the stainless steel thermal neutron filter and additional Si-pipe to reduce SNRG.

Effect of the Number of Electron Beam Drip Melting on the Characteristics of Molybdenum ingot (전자빔 drip 용해횟수가 Mo 잉고트 특성에 미치는 영향)

  • Choi, Good-Sun;Rhee, Kang-In;Lee, Dong-Hi
    • Journal of Korea Foundry Society
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    • v.15 no.3
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    • pp.283-290
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    • 1995
  • Molybdenum ingot of 50mm in diameter were obtained from sintered Mo bars by EB drip melting technique. Macroscopic observation of EB remelted ingot indicates that coarse and columnar grains grow in the direction parallel to ingot pulling direction. This can be explained by slow solidification (3mm/min), large temperature gradient and heat flow to this direction. The orientation of columnar structure was found to be <110>, <200> and <211> by the analysis of X-ray diffraction patterns. The contents of typical metallic impurities in Mo sintered bar are 1.2ppm Cr, 3ppm Fe, 44ppm Zr, 150ppm W. Most of metallic impurities were reduced below the order of ppm except zirconium and tungsten by the selective evaporation. In the removal of nonmetallic impurities, oxygen and carbon impurities were lowered from 120 to 6ppm and from 157 to 106ppm, respectively, after first melting. Although the purification effect was not significant with the number of remelting, Vickers hardness was reduced from 217 to 195 and 184 in sequence with increasing the number of remelting.

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Fault Detection, Diagnosis, and Optimization of Wafer Manufacturing Processes utilizing Knowledge Creation

  • Bae Hyeon;Kim Sung-Shin;Woo Kwang-Bang;May Gary S.;Lee Duk-Kwon
    • International Journal of Control, Automation, and Systems
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    • v.4 no.3
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    • pp.372-381
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    • 2006
  • The purpose of this study was to develop a process management system to manage ingot fabrication and improve ingot quality. The ingot is the first manufactured material of wafers. Trace parameters were collected on-line but measurement parameters were measured by sampling inspection. The quality parameters were applied to evaluate the quality. Therefore, preprocessing was necessary to extract useful information from the quality data. First, statistical methods were used for data generation. Then, modeling was performed, using the generated data, to improve the performance of the models. The function of the models is to predict the quality corresponding to control parameters. Secondly, rule extraction was performed to find the relation between the production quality and control conditions. The extracted rules can give important information concerning how to handle the process correctly. The dynamic polynomial neural network (DPNN) and decision tree were applied for data modeling and rule extraction, respectively, from the ingot fabrication data.

Making of non-prep laminate veneer using lithium disilicate press ingot (Lithium disilicate press ingot을 이용한 non-prep laminate veneer의 제작)

  • Seo, donghee
    • Journal of the Korean Academy of Esthetic Dentistry
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    • v.29 no.1
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    • pp.25-34
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    • 2020
  • In recent years, as a burden on tooth preparationduring the processing the laminate veneer treatments to enhance aesthetics, the interests and demands for non-prep laminate veneers are increasing which do not require teeth preparation. Although there are clear limitationsbecause the restorations are fabricated without tooth preparation, there is a clear advantage of non-invasivehealthy teeth. When manufacturing a non-prep laminate veneer, an effective design should be selected according to the aesthetic requirements and intraoral condition because the margin of restorationsshould be determined on the natural tooth surface that isnot prepared. In this article, I would like to presentthe three different designsaccording to the range which teeth are covered, and the advantages and disadvantages of them. Non-prep laminate veneer introduced in this article was fabricated using Lithium disilicate press ingot.

A Study of Optimum Growth Rate on Large Scale Ingot CCz (Continuous Czochralski) Growth Process for Increasing a Productivity (생산성 증대를 위한 대구경 잉곳 연속 성장 초크랄스키 공정 최적 속도 연구)

  • Lee, Yu-Ri;Roh, Ji-Won;Jung, Jae Hak
    • Korean Chemical Engineering Research
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    • v.54 no.6
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    • pp.775-780
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    • 2016
  • Recently, photovoltaic industry needs a new design of Czochralski (Cz) process for higher productivity with reasonable energy consumption as well as solar cell's efficiency. If the process uses the large size reactor for increasing productivity, it is possible to produce a 12-inch, rather than the 8-inch. Also the continuous czochralski process method can be maximized to increase productivity. In this study, it was designed to improve the yield value of ingot with optimal condition which reduce consumption of electrical power. It has increased the productivity of the 12-inch ingot process condition by using CFD simulation. I have found optimal growth rate, by comparing each growth rate the interface shape, Temperature gradient, power consumption. As a result, the optimal process parameters of the growth furnace has been derived to improve for the productivity and to reduce energy. This study will contribute to the improvement of the productivity in the solar cell industry.