• Title/Summary/Keyword: Industry furnace

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Pulverized coal injection system development to raise combustion efficiencies of a blast furnace (고로의 연소효율을 높이기 위한 미분탄 공급 시스템 개발)

  • An, Young-Jin;Kang, Pub-Sung;Kwak, Na-Soo;Choi, Gyung-Min;Lee, Min-Cheol
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.3163-3168
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    • 2008
  • Pulverized coal (PC) has become an important auxiliary fuel in the iron and steel industry since the technique of pulverized coal injection (PCI) system was developed for iron making. Combustion efficiencies of pulverized coal in blowpipes and tuyeres under various operational are numerically predicted to recognize the performance with the locations of nozzles in a blast furnace. A variety of parameters including the pulverized coal quantities, oxygen amounts, inlet temperature of the tuyeres and mass flow rate of coal carrier gas are taken into consideration. Also In order to develop more efficient than existing coal injection system, this study applies a flame measurement system using a charge couple device (CCD) camera and frame grabber. And it has used algorithms of auto sampling from flame shape information and composed the device for location control of PCI. This study find to further improve the blast furnace performance by the control of PCI locations.

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Properties of Lightweight Foamed Concrete with Waste Styrofoam and Crude Steel Cement (폐스티로폼과 조강시멘트를 혼입한 경량기포콘크리트의 특성)

  • Park, Chae-Wool;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.77-78
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    • 2020
  • In Korea, more than 30,000 tons of waste Styrofoam are produced every year. Styrofoam is spent more than 500 years decomposing during the reclamation process, so it needs to be recycled. The recycling rate of waste styrofoam continues to be the third highest in the world, but it is lower than that of Germany and Japan. Therefore, measures are needed to increase the recycling rate of waste Styropol. Another problem is that cement is mainly used in existing lightweight foam concrete. However, large amounts of CO2 from cement-producing processes cause environmental pollution. Currently, Korea is increasing its greenhouse gas reduction targets to cope with energy depletion and climate change, and accelerating efforts to identify and implement reduction measures for each sector. In 2013 alone, about 600 million tons of carbon dioxide was generated in the cement industry. Therefore, this study replaces CO2 generation cement with furnace slag fine powder, uses crude steel cement for initial strength development of bubble concrete, and manufactures hardening materials to study its properties using waste styrofoam. As a result of the experiment, the hardening agent replaced by micro powder of furnace slag was less intense and more prone to absorption than cement using ordinary cement. Further experiments on the segmentation and strength replenishment of furnace slag are believed to contribute to the manufacture of environmentally friendly lightweight foam concrete.

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A Study on the Improvement of the Legal System Related to Electro-Optical Oxidation Slag

  • Kim, Hyeok-Jung;Lee, Young-Woo;Park, Se-Hun
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.12
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    • pp.299-303
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    • 2020
  • Currently, electric furnace oxide slag is mostly used for soil or road use due to its nature. Although electric furnace oxidation slag is an industrial byproduct, not a circulating aggregate, the shortcomings of electric furnace oxidation slag are gradually being resolved due to the development of technology, and it is said that electric furnace oxidation slag is enough to be used as aggregates in light of research and technology conditions outside of Korea. However, there are difficulties in expanding construction and application, given that the current standard for electric furnace oxid slag only defines recycling purposes and does not have specific regulations. Therefore, institutional supplementation is needed to utilize oxidation slag as electricity. In this study, the laws and system related to oxidation slag by electricity are reviewed, laws related to recycled aggregate are examined, and measures for improvement are proposed.

Study on Utilization of Electric Arc Furnace Oxidizing Slag as Fine Aggregates for Cement Concrete (전기로 산화 슬래그의 콘크리트용 잔골재 활용)

  • Kim, Sang Myoung;Park, Ju Won;Lee, Hoon Ha;Kim, Ki Ho
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.3A
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    • pp.407-415
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    • 2008
  • Hydration reaction of Free-CaO is thought to be the main reason of expansion failure of slag. A lot of research institutions are conducting studies on solutions to this problem, and moreover it has been carried out how to make use of aggregates for concrete. While studies covering wide rage of blast furnace slag have been accomplished in the country, studies on steelmaking slag are insufficient. Therefore, this study aimed at analyzing basic physical properties of electric arc furnace oxidizing slag, which is the main material, and furthermore it focused on how to make use of aggregates for concrete examining chemical mechanism, which can be put to practical use. To address this issue, components of electric arc furnace oxidizing slag were analyzed with measurement of physical properties, followed by long-term strength and detailed durability analysis, which can evaluate the appropriateness of application of cement concrete. Besides the environmental conservation and recycling which can be obtained by application of industry byproducts, commercializing of electric arc furnace oxidizing slag as fine aggregates for cement concrete are expected.

A Proposal of Architecture Based Minimized Design Process for a Precedented System and the Application Case for a Blast Furnace System (기존시스템의 개념 및 기본 설계를 위해 최소화된 아키텍처 기반 설계 프로세스 제안 및 고로 시스템 적용 사례)

  • Lee, Joong Yoon;Shelly, Salim;Choi, In Young
    • Journal of the Korean Society of Systems Engineering
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    • v.14 no.1
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    • pp.72-82
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    • 2018
  • Generally speaking, because of complexity of engineering process, the systems engineering may be not easy to understand clearly and not easy to perform also. The status of systems engineering infrastructure of the some Korean industry is not matured yet, i.e., the systems engineering process, method, tool and environment is not implemented consistently within the steel making industry. These difficulties are more severe at the concept and basic design phase than the detail design phase relatively. Korean industry has lots of development project for the precedented systems and usually has matured domain knowledge for the precedented systems. Even though there is a mature domain knowledge of the precedented systems, the development project will lead to failure under the condition of engineering system is not well equipped. For the project success, it is very important to have a proper engineering execution system especially for the concept design and basic phase, which has a high abstraction and a large influence on the whole project. This paper proposes a minimized design process that can be easily applied to the concept and basic design phase of the precedented systems, instead of complex system engineering processes. This paper also proposes the application case of the minimized design process and methods for a Blast Furnace System.

An Estimation of Plant Specific Emission Factors for CO2 in Iron and Steel Industry (철강 산업의 산업공정부문 CO2 실측 배출계수 산정에 관한 연구)

  • Eom, Y.S.;Hong, J.H.;Kim, J.S.;Kim, D.G.;Lee, S.B.;Song, H.D.;Lee, S.H.
    • Journal of Korean Society for Atmospheric Environment
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    • v.23 no.1
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    • pp.50-63
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    • 2007
  • The development of domestic plant specific emission factors is very important to estimate reliable national emissions management. This study, for the reason, was carried out to obtain advances emission factor for Carbon Dioxide ($CO_2$) by source-specific emission tests from the iron and steel industry sector which is well known as one of the major sources of greenhouse gases ($CO_2$). Emission factors estimated in this study were compared with those of IPCC for evaluation and they were found to be of similar level in the case of $CO_2$. There was no good information available on $CO_2$ plant specific emission factors from the iron and steel industry in Korea so far. The major emission sources of $CO_2$ examined from the iron and steel manufacturing precesses were a hot blast stove, coke oven, sintering furnace, electric arc furnace, heating furnace, and so on. In this study, the concentration of $CO_2$ from the hot blast stove process was the highest among all processes. The $CO_2$ emission factors for a ton of Steel and Iron products (using B-C oil) were estimated to be 0.315 $CO_2$ tonne (by Tier 3 method) and 4.89 $CO_2$ tonne. In addition, emission factor of $CO_2$ for heating furnace process was the highest among all process. Emission factors estimated in this study were compared with those of IPCC for evaluation and they were found to be of similar level in the case of $CO_2$.

A Study on Estimation Model of Strength Development of Concrete Using Fly Ash and Ground Granulated Blast-Furnace Slag (플라이애시 및 고로슬래그 미분말을 사용한 콘크리트의 강도 발현 예측 모델식 연구)

  • Choi, Yun-Wang;Park, Man-Seok;Jeong, Jae-Gwon;Choi, Byung-Geol;Kim, Kyung-Hwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.5
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    • pp.87-93
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    • 2013
  • Recently, the amount of the mineral admixture including fly ash and ground granulated blast-furnace slag was increased for the purpose of $CO_2$ gas emission reduction in the concrete industry. However, in the case of korea, estimation model of strength development in concrete structural design code was prescribed a constant value according to cement type and curing method about the portland cement. therefore, the properties of strength development according to time of concrete using fly ash and ground granulated blast-furnace slag does not reflected estimation model of strength development. Accordingly, this paper was evaluated strength according to time on the concrete strength range using fly ash and ground granulated blast-furnace Slag and the strength development constant ${\beta}_{sc}$ of concrete according to the kind of the mineral admixture and mixing ratio was proposed.

Reaction Properties of Non-Cement Mortar Using Ground Granulated Blast Furnace Slag (고로슬래그 미분말을 사용한 무시멘트 경화체의 반응 특성)

  • Park, Sun-Gyu;Kwon, Seung-Jun;Kim, Yun-Mi;Lee, Sang-Soo
    • The Journal of the Korea Contents Association
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    • v.13 no.9
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    • pp.392-399
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    • 2013
  • The purpose of this study is to identify the manufacturing possibility of non-cement mortar using blast furnace slag and alkali accelerator. In this experimental study, the blast furnace slag which is the by-product of the steel industry substitute for cement, and the potassium hydroxide(KOH), calcium hydroxide ($Ca(OH)_2$) and sodium hydroxide(NaOH) as stimulus were added to each specimen. And the analysis on reaction property of non-cement mortar was conducted by measurement such as flexural and compressive strength, XRD, EDS and SEM. From the test results, it can be founded that $SiO_2$ and CaO included in the blast furnace slag are released and make the calcium silicate hydrate like the hydration reaction of the cement. Also, the continued study is need to reduce emission of $CO_2$ because of major content in filed of the building construction.

The Comparative Analysis of Numerical and Experimental Results for Prediction of Workpiece Temperature in the Commercial Reheating Furnace (상용급 재가열로에서 소재 온도 예측을 위한 해석과 실험 결과의 비교 분석)

  • Lee, Chunsik;Lee, Jae Yong;Ryu, BoHyun;Rhim, DongRyul
    • Journal of the Korean Institute of Gas
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    • v.23 no.4
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    • pp.74-79
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    • 2019
  • Specially designed test material was used for workpiece temperature measurement in the commercial reheating furnace and a linearized thermal model was applied for real time temperature prediction. The applied furnace is a walking beam type and specification of the workpiece is a STS302 which is 160mm in width, 160mm in height and 8100mm in length. Also six thermocouples were installed in width, height and length direction for temperature measurement. Ambient temperature in the furnace was raised to 1265 Celsius degrees and it took about 2.5 hours from loading to discharging of the workpiece. As a result of the experiment, temperature of the workpiece at discharge was 1257 Celsius degrees on the average in the range of 1256 to 1259 Celsius degrees, and predicted average temperature through the thermal model was 1251 Celsius degrees. Therefore, the deviation of the analysis and test results is about 6 degrees, which is within the range of 10 degrees required by the industry.

Properties of Engineering and Durability Concrete with Fly-ash and Blast Furnace Slag in Normal Strength Level (플라이애시 및 고로슬래그 첨가율에 따른 일반강도영역 콘크리트의 공학적 특성 및 내구성)

  • Kim, Gyu-Yong;Shin, Kyoung-Su;Lim, Chang-Hyuk;Nam, Jeong-Soo;Kim, Moo-Han
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.1
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    • pp.103-110
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    • 2010
  • Recently, reducing usage of cement and using by-product of industry such as blast furnace slag and fly-ash have been increased to reduce $CO_2$ gas emission. That apply to construction. As a result, reduction of environmental stress and recycling of resources are expected. In this study, as basic study to the reuse of resources and reduce Environmental Load, comparing and analyzing hardening characteristics and durability as using the blast furnace slag and fly-ash, examining concrete characteristics substituted the three elements for the blast furnace slag and fly-ash and evaluating the relationship as binder. Through this, it want to provide the basic data for mass utilization. Blast furnace slag powder and replaced at fly-ash compressive strength of concrete in the strength of the initial seven days material age lower level of expression significantly compared to the concrete, but, 28 days after the similar or higher compressive strength than the concrete expression of the was. In addition, the reserves replacement of blast furnace slag powder salt injury increasing resistance are seen improvements, according to the conventional blast furnace slag powder study by the chloride ions on the surface of the concrete are improved being fixation salt injury resistance is considered.

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