• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.1
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• pp.538-543
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• 2016

For a good product quality and plant safety, it is necessary to implement the on-line monitoring and diagnosis schemes of industrial processes. Combined with monitoring systems, reliable diagnosis schemes seek to find assignable causes of the process variables responsible for faults or special events in processes. This study deals with the real-time diagnosis of complicated industrial processes from the intelligent use of multivariate statistical techniques. The presented diagnosis scheme consists of a classification-based diagnosis using nonlinear representation and filtering of process data. A case study based on the simulation data was conducted, and the diagnosis results were obtained using different diagnosis schemes. In addition, the choice of future estimation methods was evaluated. The results showed that the performance of the presented scheme outperformed the other schemes.

• Journal of the Korea Safety Management & Science
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• v.6 no.3
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• pp.237-247
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• 2004

The condition of the manufacturing process in a factory should be diagnosed and maintained efficiently because any unexpected disorder in the process will be reason to decrease the efficiency of the overall system. However, if an expert experienced in this system leaves, there will be a problem for the efficient process diagnosis and maintenance, because disorder diagnosis within the process is normally dependent on the expert's experience. This paper suggests a process diagnosis using data mining based on the collected data from the coil-spring manufacturing process. The rules are generated for the relations between the attributes of the process and the output class of the product using a decision tree after selecting the effective attributes. Using the generated rules from decision tree, the condition of the current process is diagnosed and the possible maintenance actions are identified to correct any abnormal condition. Then, the appropriate maintenance action is recommended using the decision network.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.42 no.4
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• pp.126-134
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• 2019

Nowadays, since there are so many big data available everywhere, those big data can be used to find useful information to improve design and operation by using various analysis methods such as data mining. Especially if we have event log data that has execution history data of an organization such as case_id, event_time, event (activity), performer, etc., then we can apply process mining to discover the main process model in the organization. Once we can find the main process from process mining, we can utilize it to improve current working environment. In this paper we developed a new method to find a final diagnosis of a patient, who needs several procedures (medical test and examination) to diagnose disease of the patient by using process mining approach. Some patients can be diagnosed by only one procedure, but there are certainly some patients who are very difficult to diagnose and need to take several procedures to find exact disease name. We used 2 million procedure log data and there are 397 thousands patients who took 2 and more procedures to find a final disease. These multi-procedure patients are not frequent case, but it is very critical to prevent wrong diagnosis. From those multi-procedure taken patients, 4 procedures were discovered to be a main process model in the hospital. Using this main process model, we can understand the sequence of procedures in the hospital and furthermore the relationship between diagnosis and corresponding procedures.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.5
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• pp.3000-3005
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• 2015

Reliable monitoring and diagnosis of industrial processes is quite important for in terms of quality and safety. The goal of fault diagnosis is to find process variables responsible for causing specific abnormalities of the process. This work presents a classification-based diagnostic scheme based on nonlinear representation of process data. The use of a nonlinear kernel technique is able to reduce the size of the data considered and provides efficient and reliable representation of the measurement data. As a filtering stage a preprocessing is performed to eliminate unwanted parts of the data with enhanced performance. The case study of an industrial batch process has shown that the performance of the scheme outperformed other methods. In addition, the use of a nonlinear representation technique and filtering improved the diagnosis performance in the case study.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.8
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• pp.3779-3784
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• 2012

Real-time process monitoring and diagnosis of industrial processes is one of important operational tasks for quality and safety reasons. The objective of fault diagnosis or identification is to find process variables responsible for causing a specific fault in the process. This helps process operators to investigate root causes more effectively. This work assesses the applicability of combining a nonlinear statistical technique of kernel Fisher discriminant analysis with a preprocessing method as a tool of on-line fault identification. To compare its performance to existing linear principal component analysis (PCA) identification scheme, a case study on a benchmark process was performed to show that the fault identification scheme produced more reliable diagnosis results than linear method.

• Journal of IKEEE
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• v.25 no.3
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• pp.548-555
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• 2021

This paper outlines the basic concepts, approaches and research trends of fault diagnosis and fault tolerant control applied to industrial processes, facilities, and motor drives. The main role of fault diagnosis for industrial processes is to create effective indicators to determine the defect status of the process and then take appropriate measures against failures or hazadous accidents. The technologies of fault detection and diagnosis have been developed to determine whether a process has a trend or pattern, or whether a particular process variable is functioning normally. Firstly, data-driven based and model-based techniques were described. Secondly, fault detection and diagnosis techniques for industrial processes are described. Thirdly, passive and active fault tolerant control techniques are considered. Finally, major faults occurring in AC motor drives were listed, described their characteristics and fault diagnosis and fault tolerant control techniques are outlined for this purpose.

• IE interfaces
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• v.25 no.2
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• pp.170-177
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• 2012

Process control is essential to operate the semiconductor process efficiently. This paper consider fault classification of semiconductor based cyclic signal for process control. In general, process signal usually take the different pattern depending on some different cause of fault. If faults can be classified by cause of faults, it could improve the process control through a definite and rapid diagnosis. One of the most important thing is a finding definite diagnosis in fault classification, even-though it is classified several times. This paper proposes the method that one-class classifier classify fault causes as each classes. Hotelling T2 chart, kNNDD(k-Nearest Neighbor Data Description), Distance based Novelty Detection are used to perform the one-class classifier. PCA(Principal Component Analysis) is also used to reduce the data dimension because the length of process signal is too long generally. In experiment, it generates the data based real signal patterns from semiconductor process. The objective of this experiment is to compare between the proposed method and SVM(Support Vector Machine). Most of the experiments' results show that proposed method using Distance based Novelty Detection has a good performance in classification and diagnosis problems.

• The Journal of the Korea Contents Association
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• v.13 no.2
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• pp.188-197
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• 2013

The purpose of the study is to develop an index for basic management diagnosis of domestic industrial crafts companies. After the verification processes aimed at experts working in industrial crafts companies, the index of basic management diagnosis that has been researched and developed so far was turned out to be inappropriate to investigate the management of industrial crafts companies, in which the organized management system is not equipped due to their small-scale business environment. It is because the current index of management diagnosis was designed for diagnosis from the functional perspective. Therefore, in this study, the new index of management diagnosis was developed in order to diagnose the management of industrial crafts companies from the process perspective. This index is divided into three elements of Plan, Do, and See, which represents the management process cycle with focus on activities of industrial crafts companies. In addition, through literature study and Focus Group Interview (FGI) based on this index, detailed aspects and items of diagnosis, and checklists were emerged. This index of management is designed for the basic management diagnosis of industrial crafts, and it is possible to figure out management problems from diverse perspectives. For further research, the effectiveness of the index of management should be verified through diagnosing the management of industrial crafts companies and grasping management problems from varied perspectives.

• 제어로봇시스템학회:학술대회논문집
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• 2004.08a
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• pp.110-115
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• 2004

The hybrid fault diagnosis method based on a combination of the signed digraph (SDG) and the partial least-squares (PLS) has the advantage of improving the diagnosis resolution, accuracy and reliability, compared to those of previous qualitative methods, and of enhancing the ability to diagnose multiple fault. In this study, the method is applied for the multiple fault diagnosis of the Tennessee Eastman challenge process, which is a realistic industrial process for evaluating process contol and monitoring methods. The process is decomposed using the local qualitative relationships of each measured variable. Dynamic PLS (DPLS) model is built to estimate each measured variable, which is then compared with the estimated value in order to diagnose the fault. Through case studies of 15 single faults and 44 double faults, the proposed method demonstrated a good diagnosis capability compared with previous statistical methods.

• IEMEK Journal of Embedded Systems and Applications
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• v.19 no.1
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• pp.57-64
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• 2024

In the industrial field, robots are used to increase productivity by replacing labors with dangerous, difficult, and hard tasks. However, failures of individual industrial robots in the entire production process may cause product defects or malfunctions, and may cause dangerous disasters in the case of manufacturing parts used in automobiles and aircrafts. Although requirements for early diagnosis of industrial robot failures are steadily increasing, there are many limitations in early detection. This paper introduces methods for diagnosing robot failures using sound-based data and deep learning. This paper also analyzes, compares, and evaluates the performance of failure diagnosis using various deep learning technologies. Furthermore, in order to improve the performance of the fault diagnosis system using deep learning technology, we propose a method to increase the accuracy of fault diagnosis based on an inference window. When adopting the inference window of deep learning, the accuracy of the failure diagnosis was increased up to 94%.