• Title/Summary/Keyword: Industrial Controller

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Elastodynamic Control of Industrial Robotic Manipulators Using Piezoelectric Materials (압전재료를 이용한 산업용 로보트 매니퓰레이터의 동탄성 제어)

  • Choi, S.B.;Cheong, C.C.;Choi, I.S.;Lee, T.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.54-63
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    • 1993
  • This paper presents the dynamic modeling and control methodology to arrest structural deflections of industrial robotic manipulators featuring elastic members retrofitted with surface bonded pizoelectric actuators and sensors. The cynamic modeling is accomplished by employing a variational theorem, prior to developing a finite element formulation. This finite element formulation accounts for both original robot member elements and also bonded piezoelectric material elements. The governing equation of motion is then modified by condensing the electric potential vectors and subsequently two different negative velocity feedback controllers are established; a constant-gain feedback controller and a constant- amplitude feedback controller. By adopting a Model P50 articulating industrial robot manufactured by Gerneral Electric Company, conputer simulations are underlaken in order to demonstrate superior performance characteristics to be accrued from this proposed methodology such as smaller deflections at the end-effector.

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Design of controller for mobile robot in welding process of shipbuilding engineering

  • Ku, Namkug;Ha, Sol;Roh, Myung-Il
    • Journal of Computational Design and Engineering
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    • v.1 no.4
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    • pp.243-255
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    • 2014
  • The present study describes the development of control hardware and software for a mobile welding robot. This robot is able to move and perform welding tasks in a double hull structure. The control hardware consists of a main controller and a welding machine controller. Control software consists of four layers. Each layer consists of modules. Suitable combinations of modules enable the control software to perform the required tasks. Control software is developed using C programming under QNX operating system. For the modularizing architecture of control software, we designed control software with four layers: Task Manager, Task Planner, Actions for Task, and Task Executer. The embedded controller and control software was applied to the mobile welding robot for successful execution of the required tasks. For evaluate this imbedded controller and control software, the field tests are conducted, it is confirmed that the developed imbedded controller of mobile welding robot for shipyard is well designed and implemented.

Anti-Sway Position Control of an Automated Transfer Crane Based on Neural Network Predictive PID Controller

  • Suh Jin-Ho;Lee Jin-Woo;Lee Young-Jin;Lee Kwon-Soon
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.505-519
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    • 2005
  • In this paper, we develop an anti-sway control in proposed techniques for an ATC system. The developed algorithm is to build the optimal path of container motion and to calculate an anti-collision path for collision avoidance in its movement to the finial coordinate. Moreover, in order to show the effectiveness in this research, we compared NNP PID controller to be tuning parameters of controller using NN with 2 DOF PID controller. The simulation and experimental results show that the proposed control scheme guarantees performances, trolley position, sway angle and settling time in NNP PID controller than other controller. As the results in this paper, the application of NNP PID controller is analyzed to have robustness about disturbance which is wind of fixed pattern in the yard. Accordingly, the proposed algorithm in this study can be readily used for industrial applications.

Improvement of learning performance and control of a robot manipulator using neural network with adaptive learning rate (적응 학습률을 이용한 신경회로망의 학습성능개선 및 로봇 제어)

  • Lee, Bo-Hee;Lee, Taek-Seung;Kim, Jin-Geol
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.4
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    • pp.363-372
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    • 1997
  • In this paper, the design and the implementation of the adaptive learning rate neural network controller for an articulate robot, which is being developed (or) has been developed in our Automatic Control Laboratory, are mainly discussed. The controller reduces software computational load via distributed processing method using multiple CPU's, and simplifies hardware structures by the time-division control with TMS32OC31 DSP chip. Proposed neural network controller with adaptive learning rate structure using expert's heuristics can improve learning speed. The proposed controller verifies its superiority by comparing response characteristics of conventional controller with those of the proposed controller that are obtained from the experiments for the 5 axis vertical articulated robot. We, also, present the generalization property of proposed controller for unlearned trajectory and the change of load through experimental data.

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Design of pre-compensator and PD controller based the PI control system (PI제어계 기반 전치보상기 및 PD제어기의 설계)

  • Ha, Hong-Gon;Lee, Yong-Jae;Han, Dae-Hyun;Heo, Gyeong-Yong
    • Journal of the Institute of Convergence Signal Processing
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    • v.14 no.1
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    • pp.51-56
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    • 2013
  • PID control systems are significantly utilized in industrial fields because of its multiple advantages. Many researches about more effective PID controllers to enhance control system performances have been addressed so far. This paper proposes a novel PI-PD control system with a pre-compensator which is configured with a pre-compensator and PD controller in PIcontrol system. The normal method is applied to the proposed control system for obtaining a simple first-order controller from cancelation of poles and zeros. We design a pre-compensator and PD controller by using parameters of PI controller and the transfer function of a plant. Computer simulation is carried out to demonstrate effectiveness of the proposed control system.

Application of Lookup Table Technique with PID Controller for East Flow Ratio Response

  • Klaynil, P.;Pannil, P.;Chaikla, A.;Julsereewong, P.;Tirasesth, K.
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.504-504
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    • 2000
  • The flow ratio in the industrial process is usually accomplished by using PID controller with series type ratio. But always the large overshoot and a long rise time may be achieved from this conventional control. These problems are involved to the inexact flow ratio control. In order to avoid this poor performance. the paper presents a designing of the two controller modes for the flow ratio plants. This proposed controller combine the lookup table technique and the well-known PID controller to obtain the fast response and low overshoot of flow ratio control. The PID controller mode will be operated when the flow ratio reaches the preset value while the lookup table technique mode is applied for initial operation. The data in tile table is calculated by the valve sizing equation and convened to the valve position control signal. The experimental results show that the transient and steady state responses of the control systems using the proposed technique can be efficiently obtained when compared with tile conventional controller.

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Design of a Model-based Controller for a 6-DOF Precision Positioning Stage using $H_{\infty}$ norm ($H_{\infty}$ norm을 이용한 6 자유도 정밀스테이지의 모델기반 제어기 설계)

  • Moon, Jun-Hee;Lee, Bong-Gu
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.59-66
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    • 2010
  • We developed a model-based controller for 6-DOF micropositioning of a precision stage using $H_{\infty}$ norm, For the design, a state-space system of the mathematical model of the stage is derived In developing the controller, weighting functions are effectively designed in consideration of upper bounds of the sensitivity of the control loop and control input. Step responses in open and closed loop control are provided to verify the micropositioning performance of the stage. By applying the developed controller we prove that the inverse of the weighting function forms the upper bound of the control loop. It is also found that the controller makes the same sensitivity shape with all the DOFs due to the use of $H_{\infty}$ norm. The developed controller is expected to be applied successfully for industrial use.

Optimal PI Controller Design for Refrigeration System Considering Disturbance (외란을 고려한 냉동시스템의 최적 PI 제어기 설계)

  • Jeong, Seok-Kwon;Hong, Ki-Hak
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.2
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    • pp.85-93
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    • 2013
  • The proportional plus integral(PI) feedback control manner has been used in many general industrial fields such as refrigeration system because of its simple design process and favorable control performance. This paper deals with optimized PI controller design of the refrigeration system based on evaluation functions such as integrated absolute error(IAE). The suggested optimal PI gains can be easily calculated by a simple program and the optimal controllability satisfying the evaluation function can be assured. Furthermore, at the initial step of controller design, the suggested optimal gain is able to reflect some noise disturbances caused by an inverter which drives variable speed compressors. The validity of the suggested optimal gain is investigated by some simulations and experiments to verify its efficiency. From the results of comparing control performance between the optimal PI controller based on the evaluation function and the PI controller designed by the Matlab tuner which was known as the most popular gain tuner, the optimal PI controller showed more desirable control performance especially in transient responses.

Partial State Feedback $H_{\infty}$ Control of Two-Mass System (2관성계의 부분적인 상태궤환을 갖는 $H_{\infty}$제어)

  • Han, Yoon-Seok;Kim, Young-Seok
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.10
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    • pp.562-570
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    • 1999
  • In the industrial motor drive system which is composed of a motor and load connected with a flexible shaft, a torsional vibration is often generated because of the elastic elements in torque transmission. This vibration, which is generated in a two-mass mechanical system. To solve this problem, recently there has been a lot of researches for the robust control relevant to the $H_{\infty}$ control suppressing the torsional vibration and rejecting the torque disturbance. In the case of the $H_{\infty}$controller, however, the command tracking property becomes worse because of overshoot during transient response. For this reason the $H_{\infty}$ controller, which includes the two-degrees-of-freedom(TDOF) controller, is designed in order to improve command tracking property. However, it also includes complexity realizing this controller. In this paper, a new $H_{\infty}$ controller with partial state feedback is proposed. Proposed $H_{\infty}$controller has simple structure but satisfies with the fast command tracking property and the attenuation of disturbances and vibrations simultaneously, just like the complicated TDOF $H_{\infty}$ controller.

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A Feasible Approach for the Unified PID Position Controller Including Zero-Phase Error Tracking Performance for Direct Drive Rotation Motor

  • Kim, Joohn-Sheok
    • Journal of Power Electronics
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    • v.9 no.1
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    • pp.74-84
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    • 2009
  • The design and implementation of a high performance PID (Proportional Integral & Differential) style controller with zero-phase error tracking property is considered in this article. Unlike a ball screw driven system, the controller in a direct drive system should provide a high level of tracking performance while avoiding the problems due to the absence of the gear system. The stiff mechanical element in a direct drive system allows high precise positioning capability, but relatively high tracking ability with minimal position error is required. In this work, a feasible position controller named 'Unified PID controller' is presented. It will be shown that the function of the closed position loop can be designed into unity gain system in continuous time domain to provide minimal position error. The focus of this work is in two areas. First, easy gain tunable PID position controller without speed control loop is designed in order to construct feasible high performance drive system. Second, a simple but powerful zero phase error tracking strategy using the pre-designed function of the main control loop is presented for minimal tracking error in all operating conditions. Experimental results with a s-curve based position pattern commonly used in industrial field demonstrate the feasibility and effective performance of the approach.