• Title/Summary/Keyword: Impingement erosion

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Solid Particle Erosion of Plasma-Sprayed Coatings (플라즈마 용사시킨 Carbide Coating층의 공상입자 Erosion 특성에 관한 연구)

  • 전승범;남승훈;김종집;이주진
    • Journal of the Korean institute of surface engineering
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    • v.23 no.2
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    • pp.11-17
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    • 1990
  • The erosion characteristice of plasma-sprayed tungsten carbide chromium carbide coatings were investigated. Erosion tests were perfomed at room temperature by using Al2O3 and SiC particles accleerated in air stream. Weight losses of the coatings were measured over a range of paricle velocities and impingement angle. It was found that, for both of this coatings, the maximum erosion occurrd at a normal angle of impact, and the erosion rate at this impact angle was a power function of pparticle velocity. The values of the velocty emponent were between 3.07 and 3.50 Erosion value of chromium carbide coating was higher than that of tungsten carbide coating.

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Comparison of Wall Thinning Analysis Results between CHECWORKS and ToSPACE (CHECWORKS와 ToSPACE 프로그램의 배관감육 해석결과 비교)

  • Hwang, Kyeongmo;Yun, Hun;Seo, Hyeokki
    • Corrosion Science and Technology
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    • v.17 no.6
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    • pp.317-323
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    • 2018
  • Assumptions have always been that wall thinning on the secondary side piping in nuclear power plants is mostly caused by Flow-Accelerated Corrosion (FAC). Recent studies have showed that wall thinning on the secondary side piping is caused by Liquid Droplet Impingement Erosion (LDIE), Solid Particle Erosion (SPE), cavitation, and flashing. To manage those aging mechanisms, several software such as CHECWORKS, COMSY, and BRT-CICERO have been used in nuclear power plants. Korean nuclear power plants have been using the CHECWORKS program since 1996 to date. However, many site engineers have experienced a lot of inconveniences and problems in using the CHECWORKS program. In order to work through the inconveniences and to remedy problems, KEPCO-E&C has developed a "3D-based pipe wall thinning management program (ToSPACE)" based on the experience of over 30 years in relation to the pipe wall thinning management. This study compares the results of FAC and LDIE analysis using both the CHECWORKS and ToSPACE programs with respect to validation of the wall thinning analysis results.

Study on Design Change of a Pipe Affected by Liquid Droplet Impingement Erosion (액적충돌침식 영향 배관의 설계변경에 관한 연구)

  • Hwang, Kyeong-Mo;Lee, Chan-Gyu;Bhang, Keug-Jin;Yim, Young-Sig
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.10
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    • pp.1097-1103
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    • 2011
  • Liquid droplet impingement erosion (LDIE) is caused by the impact of high-velocity droplets entrained in steam or air on metal. The degradation caused by the LDIE has been experienced in steam turbine internals and high-velocity airplane components (particularly canopies). Recently, LDIE has also been observed in the pipelines of nuclear plants. LDIE among the pipelines occurs when two-phase steam experiences a high pressure drop (e.g., across an orifice in a line to the condenser). In 2011, a nuclear power plant in Korea experienced a steam leak caused by LDIE in a pipe through which a two-phase fluid was flowing. This paper describes a study on the design change of a pipe affected by LDIE in order to mitigate the damage. The design change has been reviewed in terms of fluid dynamics by using the FLUENT code.

Study on Erosion Characteristics of Aged HK40 Steel (열화된 HK40강의 마식특성에 관한 연구)

  • Kim, Am-Kee;Chun, Yong-Du;Lee, Kum-Bae;Kim, Chang-Hoon;Nahm, Seung-Hoon
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.403-408
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    • 2003
  • The erosion behavior of :artificially aged HK40 steel was investigated. Erosion tests were conducted at room temperature, $200^{\circ}C$ and $400^{\circ}C$ using $Al_2O_3$ particles. Erosion rates increased with increment of temperature. The maximum erosion rate increased with the impingement angle of 30 degree. The erosion rate increased, reached the maximum at 1000 hours, and after that, decreased with heat treatment time. The mechanism of erosion seems to be the cutting wear which is very much associated with the strength of material. As results, the erosion rates were rather affected by the tensile strength and the strain hardening coefficient than the hardness and the yield strength. Such changes of material properties would be caused by the change of micro-structure due to the precipitation of carbide and the dissolution of solid element within matrix during the heat treatment.

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Numerical Analysis of Damping Effect of Liquid Film on Material in High Speed Liquid Droplet Impingement

  • Sasaki, Hirotoshi;Ochiai, Naoya;Iga, Yuka
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.1
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    • pp.57-65
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    • 2016
  • By high speed Liquid Droplet Impingement (LDI) on material, fluid systems are seriously damaged, therefore, it is important for the solution of the erosion problem of fluid systems to consider the effect of material in LDI. In this study, by using an in-house fluid/material two-way coupled method which considers reflection and transmission of pressure, stress and velocity on the fluid/material interface, high-speed LDI on wet/dry material surface is simulated. As a result, in the case of LDI on wet surface, maximum equivalent stress are less than those of dry surface due to damping effect of liquid film. Empirical formula of the damping effect function is formulated with the fluid factors of LDI, which are impingement velocity, droplet diameter and thickness of liquid film on material surface.

A Study on the Thermal Hydraulic Analysis and B-Scan Inspection for LDIE Degradation of Carbon Steel Piping in a Nuclear Plant (원전 탄소강 배관의 액적충돌침식 손상에 대한 B-Scan 검사 및 수치해석적 분석)

  • Hwang, Kyeong Mo;Lee, Dae Young
    • Corrosion Science and Technology
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    • v.11 no.6
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    • pp.218-224
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    • 2012
  • Liquid droplet impingement erosion (LDIE) known to be generated in aircraft and turbine blades is recently appeared in nuclear piping. UT thickness measurements with both A-scan and B-scan UT inspection equipments were performed for a component estimated as susceptible to LDIE in feedwater heater vent system. The thickness data measured with B-Scan equipment were compared with those of A-Scan. Thermal hydraulic analysis based on ANSYS FLUENT code was performed to analyze the behavior of liquid droplets inside piping. The wall thinning rate and residual lifetime based on both existing Sanchez-Caldera equation and measuring data were also calculated to identify the applicability of the existing equation to the LDIE management of nuclear piping. Because Sanchez-Caldera equation do not consider the feature of magnetite formed inside piping, droplet size, colliding frequency, the development of new evaluation method urgently needs to manage the pipe wall thinning caused by LDIE.

Effective power for interrill erosion by rainfall-induced sheet flow (강우유발 면상흐름에 의한 세류간 침식에 대한 유효동력)

  • Shin, Seung Sook;Park, Sang Deog
    • Journal of Korea Water Resources Association
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    • v.51 no.8
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    • pp.665-676
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    • 2018
  • Interrill erosion on a hillslope results from the combined action of the detachment of soil particles by raindrop impact and the sediment transport of surface runoff. This study newly defined the rainfall power which detaches soil particles and the sheet-flow power contributed to sediment transport in terms of energy expenditure rate of soil erosion and presented the effective power equation for interrill erosion by rainfall-induced sheet flow. The rainfall and sheet-flow power was evaluated by factors related with rainfall, slope, and runoff and coefficients of the power equation were analyzed based on references. Futhermore it was confirmed that the relative scales between the rainfall power and the sheet-flow power according to rainfall intensity reflect on the hydrological response and physical process of interrill erosion. From application of the field data for surface runoff and soil erosion it was verified that the rainfall and sheet-flow power is an appropriate equation to estimate a interrill erosion.

Effects of Aluminum Oxide Particles on the Erosion of Nozzle Liner for Solid Rocket Motors (고체 추진기관에서 산화알루미늄 입자가 노즐 내열재의 삭마에 미치는 영향)

  • 황기영;임유진;함희철
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.8
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    • pp.95-103
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    • 2006
  • The compositions, the gas properties in motor chamber and the aluminum oxide (Al2O3) particle size for two kinds of solid propellants with approximately 20% aluminum powder have been investigated. The SEM photographs of $Al_2O_3$ taken from nozzle entrance liner show that the aluminized PCP propellant with 47% volumetric fraction AP/HNIW and bimodal oxidizer 200-5 ${\mu}m$ can offer greater possibility for increasing aluminum agglomeration than the aluminized HTPB propellant with 64% volumetric fraction AP and trimodal oxidizer 400-200-6 ${\mu}m$. The nozzle entrance liner of solid rocket motor with the PCP propellant shows greater erosion at 4 circumferential sections in line with grain slots due to the impingement of large particles, but that with the HTPB propellant shows uniform erosion with circumferential angle.

Soil Physical and Hydrological Properties Affected by Forest Harvesting within Riparian Areas of Forested Headwaters (산지계류 수변지역에서 산림벌채 후 토양의 물리적.수문학적 특성 변화)

  • Choi, Byoungkoo
    • Journal of Korean Society of Forest Science
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    • v.101 no.3
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    • pp.538-545
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    • 2012
  • This study addressed soil disturbances following harvesting as well as soil physical and hydrological properties within three first-order headwater catchments characterized by ephemeral-intermittent streams. Four treatments representing a range of potential Best Management Practices(BMPs) for ephemeral-intermittent streams were used; BMP1, BMP2, clearcut and reference. This study includes 1 year of pre- and post-harvest observations. Results showed that post-harvest disturbances were closely related with harvesting intensity and generally tended to reflect changes in soil physical and hydrological properties following harvest with the except of bulk density and porosity. Forest clearcutting decreased macroporosity and saturated hydraulic conductivity, and increased soil resistence as a result of severe soil disturbances thereby increasing soil erosion. These impacts were reduced by implementing two BMP treatments during harvesting activities. The finding support the use of either BMP treatments for ephemeral-intermittent streams, however, the additional measure of leaving logging debris in BMP2 did not cover enough soil surface to reduce erosion.

Reliability Analysis Method for Repeated UT Measurement Data in Nuclear Power Plants (원전 배관의 반복 측정 데이터에 대한 신뢰도 분석 방법)

  • Yun, Hun;Hwang, Kyeong-Mo
    • Corrosion Science and Technology
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    • v.12 no.3
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    • pp.142-148
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    • 2013
  • Safety is a major concern in Nuclear Power Plants (NPPs). Piping systems in NPPs are very complex and composed of many components such as tees, elbows, expanders and straight pipes. The high pressure and high temperature water flows inside piping components. As high speed water flows inside piping, the pipe wall thinning occurs in various reasons such as FAC (Flow Accelerated Corrosion), LDIE (Liquid Droplet Impingement Erosion) and Flashing. To inspect the wall thinning phenomenon and protect the piping from damages, piping components are checked by UT measurement in every overhaul. During every overhaul, approximately 200~300 components (40,000~60,000 UT data) are examined in NPPs. There are some methods from EPRI for evaluating wear rate of components. However, only few studies have been conducted to find out the raw data reliability for the wear rate evaluation. Securing the reliable raw data is the key factor for a reasonable evaluation. This paper suggests the reliability analysis method for the repeatedly measured data for wear rate evaluation.