• Title/Summary/Keyword: Impact force sensor

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Manufacturing Method for Sensor-Structure Integrated Composite Structure (센서-구조 일체형 복합재료 구조물 제작 방법)

  • Han, Dae-Hyun;Kang, Lae-Hyong;Thayer, Jordan;Farrar, Charles
    • Composites Research
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    • v.28 no.4
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    • pp.155-161
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    • 2015
  • A composite structure was fabricated with embedded impact detection capabilities for applications in Structural Health Monitoring (SHM). By embedding sensor functionality in the composite, the structure can successfully perform impact localization in real time. Smart resin, composed of $Pb(Ni_{1/3}Nb_{2/3})O_3-Pb(Zr,\;Ti)O_2$ (PNN-PZT) powder and epoxy resin with 1:30 wt%, was used instead of conventional epoxy resin in order to activate the sensor function in the composite structure. The embedded impact sensor in the composite was fabricated using Hand Lay-up and Vacuum Assisted Resin Transfer Molding(VARTM) methods to inject the smart resin into the glass-fiber fabric. The electrodes were fabricated using silver paste on both the upper and bottom sides of the specimen, then poling treatment was conducted to activate the sensor function using a high voltage amplifier at 4 kV/mm for 30 min at room temperature. The composite's piezoelectric sensitivity was measured to be 35.13 mV/N by comparing the impact force signals from an impact hammer with the corresponding output voltage from the sensor. Because impact sensor functionality was successfully embedded in the composite structure, various applications of this technique in the SHM industry are anticipated. In particular, impact localization on large-scale composite structures with complex geometries is feasible using this composite embedded impact sensor.

Development of smart transducer with embedded sensor for automatic process control of ultrasonic wire bonding

  • Or, Siu Wing;Chan, Helen Lai Wa;Liu, Peter Chou Kee
    • Smart Structures and Systems
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    • v.1 no.1
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    • pp.47-61
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    • 2005
  • A ring-shaped lead zirconate titanate (PZT) piezoceramic sensor has been integrated with the Langevin-type piezoceramic driver of an ultrasonic wire-bonding transducer to form a smart transducer for in-situ measurement of three essential bonding parameters: namely, impact force, ultrasonic amplitude and bond time. This sensor has an inner diameter, an outer diameter and a thickness of 12.7 mm, 5.1 mm and 0.6 mm, respectively. It has a specifically designed electrode pattern on the two major surfaces perpendicular to its thickness along which polarization is induced. The process-test results have indicated that the sensor not only is sensitive to excessive impact forces exerted on the devices to be bonded but also can track changes in the ultrasonic amplitude proficiently during bonding. Good correlation between the sensor outputs and the bond quality has been established. This smart transducer has good potential to be used in automatic process-control systems for ultrasonic wire bonding.

Establishment of The System for Checking Peak Recoil Force in a Pistol (권총의 최대반동력 측정 시스템 구축)

  • Park, Moon-Sun;Um, Hyuk;Ku, Tae-Wan;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.87-94
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    • 1999
  • The peak recoil force in a pistol have an effect on the reliability of the frame and target shooting. The experimental system has been established for measurement of the peak recoil force, which consists of force and velocity sensors, high speed camera. For effective operation of the system, a software has also developed, and combined with the hardwares. Several pistols have been tested and compared quantitatively on the peak recoil force and impact energy. It is concluded that the established system can be utilzed for checking peak force, and data accumulation for new pistol design.

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Development of the Strain Measurement-based Impact Force Sensor and Its Application to the Dynamic Brazilian Tension Test of the Rock (변형률 게이지 측정원리를 이용한 충격 하중 센서의 개발 및 암석의 동적 압열 인장 실험에 적용)

  • Min, Gyeong-jo;Oh, Se-wook;Wicaksana, Yudhidya;Jeon, Seok-won;Cho, Sang-ho
    • Explosives and Blasting
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    • v.35 no.3
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    • pp.15-20
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    • 2017
  • In order to obtain the dynamic response behavior of the rock subjected to blasting loading, a shock-proof high sensitivity impact sensor which can measure high frequency dynamic force and strain events should be adopted. Because the impact sensors which uses quartz and piezoelectric element are costly, generally the strain measurement-based impact (SMI) sensors are applied to high speed loading devices. In this study, dynamic Brazilian tension tests of granitic rocks was conducted using the Nonex Rock Cracker (NRC) reaction driven-high speed loading device which adopts SMI sensors. The dynamic response of the granite specimens were monitored and the intermediate strain rate dependency of Brazilian tensile strengths was discussed.

Railway structure health monitoring using innovative sensing technologies (첨단계측센서를 이용한 철도 구조물의 모니터링)

  • Lee, Kyu-Wan;Jung, Sung-Hoon;Park, Eun-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.772-777
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    • 2008
  • Recent development of fiber optic sensors and wireless sensor technology, made structural health monitoring of railway structures cost effective. In this paper, a micro bending fiber optic rail pad sensors are evaluated for train axle force measurement. In order to assess the usability of FBG fiber optic sensors for short-term bridge measurement, the FBG sensors and conventional strain gauges are installed at the same points and the strain results are compared. Also the impact factors are calculated using the FBG strain responses and the results are compared with the conventional sensor responses. A running KTX train was instrumented with wireless sensor system to measure the vibration characteristics and the results are compared with conventional wire sensor system.

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Development the Test System of Impact Energy Using the Pressure Variation in Closed Vessel for Hydraulic Breaker (밀폐용기내 압력변화를 이용한 유압식 브레이커의 타격에너지 시험법 개발)

  • Lee, Geun-Ho;Lee, Yong-Beom;Lee, Gi-Yong
    • 연구논문집
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    • s.32
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    • pp.45-53
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    • 2002
  • Hydraulic breaker attached excavator generally used for the destroying and disassembling of buildings, crashing road pavement, breaking rocks at quarry and etc. The developed breaker are determined their own destructive force and number of impact by the input hydraulic flow rate and pressure than the operating conditions, In this study, the characteristics of pressure variation in closed vessel is invested for testing the impact energy of hydraulic breaker. To test the impact energy, the test system is designed as a mechanism consisted with a hydraulic cylinder, main base, pressure sensor, LVDT, data acquisition system and etc.. The developed test system is applied to measure the impact energy for hydraulic breaker. The proposed testing method could be applied for conventional impact test and the control system evaluation for hydraulic breakers.

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A Study on the Impact Load Quantification of the Jaw Crusher (쇄석기의 충격하중 정량화에 대한 연구)

  • Hong, Sung Ju;Yang, Hae Jeong
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.1-7
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    • 2019
  • Jaw crusher is a device that breaks rock collected from mines or quarries to produce aggregates of the size desired by user. A representative method for measuring load is to measure them by attaching force sensors directly to the part where the load is generated. However, the direct method has many limitations such as high-impact loads generation in equipment or space constraints, sensor capacities and costs. Therefore, Transfer Path Analysis (TPA) was used to indirectly measure impact loads by attaching acceleration sensors. In this study, both direct and TPA methods were used to measure the impact load of Jaw crusher. This study finally quantifies the impact of the load generated by the Jaw crusher using direct method and TPA method, and comparing the impact load measured calculated the derive the error rate.

Sensitivity Measurement of the Piezoelectric Paint Sensor according to the Poling Electric Field (분극 전계에 따른 압전 페인트 센서 감도 측정)

  • Han, Dae-Hyun;Park, Seung-Bok;Kang, Lae-Hyong
    • Composites Research
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    • v.27 no.4
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    • pp.146-151
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    • 2014
  • In this study, the experimental study has been performed by varying the polarization of the electric field and impact force to check the piezoelectric characteristics of piezoelectric paint sensor. Piezoelectric paint sensor used in this study is composed of epoxy resin with a hardener and PNN-PZT powder in 1:1 weight ratio. The dimensions of the paint sensor specimen are $40{\times}40{\times}1mm^3$ and regular specimens were made using a mold. The voids are removed from the specimen in the vacuum desiccator. Both upper side and bottom side of the paint sensor were coated with silver paste for making an electrode and then dried at room temperature for a day. The poling treatment has been carried out under controlled conditions of the electric field in order to check the effect of piezoelectric sensitivities, while the poling temperature was fixed at room temperature and the poling time was set to 30 min. The piezoelectric sensitivities have been measured by comparing output voltage from paint sensor with output force from impact hammer when the impact hammer hits the paint sensor. In result, the effect of the electric field has been evaluated for the sensitivity and describe the result.

Intelligent system for robotic deburring (디버링용 지능 로보트 시스템에 관한 연구)

  • 박경택;최재찬;한장남;이정규;김무용;정병균
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.256-263
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    • 1993
  • The integration of deburring robots into product quality and productivity impact the industrial. In this paper the intelligent system of robotic deburring is proposed integrated with robot system, image processing system, force sensor system and host PC. The size, position, recognition of burr is determined by the information that the image processing system processed. The feed velocity of cutting tool is controlled by the information that the force sensor system processed. The integration of these information can remove the uncertainty of the information of deburring on the cutting path. The result of these technologies is useful for the development of the factory automation and automatic inspection equipments.

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A Study on the Determination of the Optimal Parameter for the Evaluation of the Effective Prestress Force on the Bonded Tendon (부착식 텐던의 유효 긴장력 평가를 위한 최적의 매개변수 결정에 관한 연구)

  • Jang, Jung Bum;Lee, Hong Pyo;Hwang, Kyeong Min;Song, Young Chul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.2A
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    • pp.161-168
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    • 2010
  • The bonded tendon was adopted to the reactor building of some operating nuclear power plants in Korea and the assessment of the effective prestress force on the bonded tendon is being issued as an important pending problem for continuous operation beyond their design life. The sensitivity analysis of various parameters was carried out to evaluate the effective prestress force using the system identification technique and the optimal parameters were determined for SI technique in this study. The 1/5 scaled post-tensioned concrete beams with the bonded tendon type were manufactured and in order to investigate the relationship of the natural frequency and the displacement to the effective prestress force, impact test, SIMO sine sweep test and bending test using the optical fiber sensor and the compact displacement transducer were carried out. As a result of tests, both the natural frequency and the displacement show the good relationship with the effective prestress force and both parameters are available for the SI technique to estimate the effective prestress force.