• Title/Summary/Keyword: INVAR

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A Study on the Evaluation of Fatigue Strength of Welded Lap Joint with Element Stress Approach (요소 응력을 이용한 겹침 용접부의 피로 강도 평가에 관한 연구)

  • Kim, Hyeon-Su;Shin, Sang-Beom;Kim, Myung-Hyun;Park, Dong-Hwan
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.61-65
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    • 2014
  • The purpose of this study is to evaluate the applicability of the element stress to establish S-N design curve for the welded lap joint with thin plates below 2mm thickness. In order to do it, the extensive fatigue tests of the welded lap joints with INVAR alloy were performed. With the results, the deign S-N curves for the lap-weld were established by using the reference stresses such as the nominal stress range at the weld throat area, hot spot stress range and element stress range, and compared with regard to the standard deviation. The standard deviation of S-N curves with element stress range was less than that of S-N curves with other reference stresses. In addition, FEA results show the amount of the element stress is less sensitive to mesh size. Based on the results, it can be concluded that the element stress is to be used as the reference stress for the design S-N curves of the welded lap joint.

Textures of Fe-Ni Alloy Thin Films Fabricated by Sputtering Method (스퍼터링 방법에 의한 Fe-Ni 합금 박막의 집합조직)

  • 박용범;임태흥
    • Journal of the Korean Vacuum Society
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    • v.10 no.2
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    • pp.201-206
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    • 2001
  • The evolution of textures in Fe-Ni alloy thin films fabricated by PVD using a sputtering method was investigated with parameters such as deposition time and chemical composition. The textures of the as-deposited films were characterized by fibre-type. In Invar alloy(Fe-36.5 wt%Ni) thin film, the <110>//ND fibre texture as a starting component changed to the <210>//ND fibre texture with increasing deposition time. In Permalloy(Fe-81 wt%Ni) thin film, a mixture of the <221>//ND and <311>//ND fibres developed at the early stage of deposition, and then transformed to the <210>//ND fibre with increasing deposition time. These texture changes were discussed in terms of relationship with the microstructural evolution of the films.

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The Effect of Injection Angle and Pressure on Etch of Invar Plate Using Industrial Etch-Nozzle (산업용 에칭노즐을 이용한 Invar합금판의 식각에 분사각과 압력이 미치는 영향)

  • Jeong Heung-Cheol;Kim Dong-Wook;Choi Gyung-Min;Kim Duck-Jool
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.8 s.185
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    • pp.47-53
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    • 2006
  • The purpose of this study was to investigate the significant characteristics in spray of industrial etch-nozzle for the design of process. The experiment was carried out with different spray pressure and industrial nozzle in wet etch. The characteristics of liquid spray, such as axial velocity and sauter mean diameter measurements were obtained by PDA. And impact force was calculated from spray characteristics. It was found that the fluid with higher spray pressure resulted in the smaller SMD and the higher droplet velocity and impact force. The depth of etch was increased in case of high spray pressure. In the case of injection angle oscillated between $20^{\circ}$, the result indicated constant effect of etch. The correlation between the spray characteristics and etch ones were analyzed. The depth of etch had good positive correlation with axial velocity and impact force. The result clearly shows that the characteristics in wet etch are strongly related to the spray characteristics with process.

Developing improvement technology in pre-etching process for the Shadow Mask quality of flat color TV

  • Park, Jong-Moo;Park, Kwang-Ho;Jung, Hyo-Jin
    • 한국정보디스플레이학회:학술대회논문집
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    • 2003.07a
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    • pp.1164-1167
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    • 2003
  • Recently CRT is getting flatted, As change of CRT trend from normal type to Flat type, the material of Shadow Mask was also changed from AK(Aluminum Killed) to Invar(Fe-Ni alloy) materials Until now we have used just AK(Aluminum Killed) for normal type TV(not flat type), but main raw material of shadow mask component was changed. . However recently Invar(Fe-Ni alloy) materials, which has advantage of Low Thermal Expansion and High Strength, has been developed as well as applying in mass production as CRT's trend has become more flat and fine pitch. As main raw material of shadow mask component was changed, conditions of process were changed. One of them, the importance of pre-etching process (assistant process for developing & etching) is improved because there are so many particles in the pre-etching bath because of Ni compounds. Since the solubility of Ni in pre-etching solvent is very low related to Fe's, so the compounds of Ni happen to make particles.(the solubility of Fe is twenty times Ni's) that particles happen to make process troubles and NG productions so to clear the particles we had to established high cost filtering system, but it is useless. As time goes by the quantity of particles (Ni compounds) was increased because of the capability of filtering system was not enough, the particles was produced continuous in bath, and it make quality problems. Hence we tried to develop the new pre-etching solution to remove the particles (Ni compounds) and to cost down the filtering system's running cost. But in improving the solution we discovered the new pre-etching solution made the PR developing better. In former solution there were three kinds of chemistry (COOH)2 , H2O2 , H2S04 .first the function of (COOH)2 is drilling the surface of Invar, during this mechanism Ni compounds occurred. Second the function of H202 is removing the PR fringe (half UV exposure zone on PR(PVA)), Third the function of H2S04 is the catalysis of (COOH)2 In those, (COOH)2 was the main reason to make the Ni compounds. So to improve the solutions we had to change (COOH)2 to the other material. the chemistry we improved was a complex chemistry based on H2S04 . after using this chemistry the particles problem was disappeared and there was another advantage cut down the PR fringe. The New solution made the function of H202 better so the PR developing improved. To be direct the catalyst of the new solution helped the H202. anyway First thing after change the solution the quality of shadow Mask for flat color TV was improved & the yield also improved. But the more important thing is how to control the new solution. So we accepted the new concept which was the degree of freshness. The degree of freshness is based on non-reacted solution which was 100% ( the degree of freshness) and calculated the melted Ni quantity as time goes by. So we made the gauging liner plot. In conclusion, many companies tried to make fine pitched Shadow Mask ,generally to make quality jump up it needed a lot of cost & persons .in this case the shift of core material made it possible.

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Review on Welding Technology and Welded Joint Strength of GT Membrane Type LNG Carrier (GT Membrane형 LNG선의 용접기술과 용접부 강도)

  • 한종만;한용섭
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.24-35
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    • 1993
  • 이 글에서는 GT Membrane방식 LNG 선의 1,2차 Membrane 의 제작시의 용접기술 및 용접이음 부의 강도에 대하여 개략적으로 검토하였다. Membrane 재료인 Invar강은 그 적용두께가 매우 얇 은 박판이기 때문에 용접이음시 용락 및 용접결함등를 방지할 수 있는 용접기술 및 시공상의 고 려가 LNG선 전체의 안전성 측면에서 매우 중요하다고 할 수 있다. 또한 근본적으로 Membrane 부재는 구조강도를 부담하는 강도 부재는 아니라 하더라도 선체로부터 전달되는 하중은 필연적으 로 받게 되므로 이 하중에 의해 피로파괴가 발생하지 않도록 용접부의 적정 강도를 유지하는 것 이 중요하다.

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TPS Analysis of Various Metal Plates for Belt Source Evaporation in AMOLED Manufacturing

  • Hwang, Chang-Hun
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1603-1606
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    • 2007
  • The TPS (Temperature Programmed Sublimation) technology has been developed to monitor the plane evaporation of the organic films and introduced in SID2007, P53.[4] The Alq3 organic film is deposited on various metal surface such as Cu, Ti, Invar, STS to sublimate. The TPS signal confirms that the Alq3 film consists of nano scale film phase and bulk phase on all the metal plates. The sublimation temperature of the Alq3 film was much lower ($130^{\circ}C$) than the vapor temperature ($265^{\circ}$) of the Alq3 powder.

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양방향 TV 시대의 CRT S/M 기계적 특성 향상

  • Lee, Byeong-Yong
    • Information Display
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    • v.4 no.4
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    • pp.11-13
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    • 2003
  • 양방향 TV 시대에는 해상도 뿐만 아니라 사운드의 다양화 및 고음질화 되어 시각과 청각 특성 모두가 현장감, 박진감에 버금하는 시스템으로 변경되는 홈시어터 경향으로 더불어 오락 경기도 PC Game에서 Video Game의 위주로 전환 싯점에서는 사운드의 현장감은 더욱 더 절실히 요구되므로, 마이크폰닉에 대한 CRT의 특성 보완이 절실히 요구된다. 따라서, 본 보고서는 열적 변형과 좌굴에 의한 구조물의 안정성을 확보하기 위해서 Invar와 AK의 복합인 Claded Steel에 대한 좋은 특성을 소개하고자 한다.

Laser Beam Welding of Tri-Metal (Tri-Metal의 레이저 용접)

  • Han, Yoo-Hee;Seo, Jung
    • Proceedings of the KWS Conference
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    • 1994.05a
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    • pp.157-160
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    • 1994
  • Characteristics of laterally bonded tri-metal sheets (stainless steel/Invar/stainless steel) fabricated by laser beam welding are compared to those of samples by Imphy and Hitachi Co-operations. Residual stess of tri-metal is calculated by using of the hole-drilling stain gauge method. The aging effect of stainless steel strip on welding is also discussed. In addition to, a numerical approach for laser beam welding is tried. Finally, laser beam welding system of tri-metal can be designed on th basis of experimental and theoretical results.

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Role of Magnetism in the Volumic and the Elastic Anomalies in Ferromagnetic Materials

  • You, Sang-Koo;Kim, Chul-Koo;Nahm, Kyun
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.351-353
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    • 1995
  • The physical origins of anomalous volume effect (Invar effect) and elastic effect (Elinvar effect) are critically examined. We found that, unlike the volume effect, the shear elastic properties are not much influenced by the ferromagnetic transition. This finding shows that the two anomalies originate from different physical origins, thus contradicting the conventional wisdom. We discuss the consequences of this finding in the light of recent experiments.

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Field emission characteristics of carbon nanotubes synthesized by thermal chemical vapor deposition under pulse conditions (열화학기상합성한 탄소나노튜브의 pulse에 따른 전계방출 특성)

  • 김범권;공병윤;선전영;이내성;김하진;한인택;김종민
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.123-123
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    • 2003
  • 탄소나노튜브는 지금까지의 많은 연구를 통해 다양한 분야에 대한 응용 가능성이 확인되었으며, 그 중에서도 특히 탄소나노튜브를 이용한 전계방출표시소자(carbon nanotube field emission display, CNT-FED)는 상용화를 눈앞에 두고 있는 상황이다. 본 연구에서는 탄소나 노튜브를 합성할 수 있는 여러 가지 방법 중에서 열화학기상증착법(thermal chemical vapor deposition, thermal CVD)을 이용하여 유리기판 위에 탄소나노튜브를 합성하였다. Electron beam evaporation으로 유리기판 위에 전극층으로 Cr을 150nm를 증착하고 연속하여 촉매층인 Invar(Fe-53%Ni-6%Co 합금)를 10nm의 두께로 형성하였다. 사진식각으로 Cr층을 line 패턴한 후 Cr line 내의 Invar층을 line 및 dot 패턴하였다. 나노튜브 합성을 위해 480-58$0^{\circ}C$까지 진공분위기 또는 질소 분위기에서 20분간 승온한 후 CO(150sccm)와 H$_2$(1200sccm)를 주입하여 20분간 성장시키고 질소 분위기에서 냉각시켰다. 성장된 탄소나노튜브는 SEM, TEM, Raman spectroscopy 등을 통하여 구조 및 형상분석을 하였다. 진공승온의 경우 탄소불순물인 a-C이 많은 양 증착 되었으며 탄소나노튜브는 온도에 따라 1-5$\mu\textrm{m}$의 두께로 성장하였으나, 질소분위기 승온의 경우는 a-C이 거의 증착되지 않았으며 나노튜브의 두께가 10-20$\mu\textrm{m}$였다. 본 연구에서는 diode구조를 갖는 탄소나노튜브 에미터의 수명예측을 위해 여러 가지 가속측정조건에서 전계방출 특성을 연구하였다. Anode와 cathode 간의 간격을 400$\mu\textrm{m}$로 유지한 diode 구조에 대해 $10^{-6}$ torr 이하의 진공에서 전계방출을 측정하였다. 100 line의 에미터를 60Hz의 주파수에서 1/100 duty로 구동하였으며, duty비 증가에 따라 pulse의 on-time을 고정하고 frequency를 변화시켰다. dc까지 duty비가 증가됨에 따라 방출전류의 양이 선형적으로 증가하였다. 전압을 일정하게 고정시키고 각 duty비에서 시간에 따라 방출전류를 측정한 결과 duty비가 높을수록 방출전류가 시간에 따라 급격히 감소하였다. 각 duty비에서 방출전류의 양이 1/2로 감소하는 시점을 에미터의 수명으로 볼 때 duty비 대 에미터 수명관계를 구해 높은 duty비에서 전계방출을 시킴으로써 실제의 구동조건인 낮은 duty비에서의 수명을 단시간에 예측할 수 있었다.

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