• Title/Summary/Keyword: Hydrostatic Pressing

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Micro Pattern Forming on Polymeric Circular Tubes by Hydrostatic Pressing (폴리머 원형 튜브 대상 미세 패턴 정수압 성형)

  • Rhim, S.H.
    • Transactions of Materials Processing
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    • v.23 no.8
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    • pp.507-512
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    • 2014
  • The objective of the current investigation is to establish techniques in micro pattern forming operations of polymeric circular tubes by using hydrostatic pressing. This method was developed and successfully applied to the micro pattern forming on polymeric plates. The key idea of the new technique is to pressurize multiple vacuum-packed substrate-mold stacks above the glass transition temperature of the polymeric substrates. The new process is thought to be a promising micro-pattern fabrication technique for two reasons; first, (hydro-) isostatic pressing ensures a uniform micro-pattern replicating condition regardless of the substrate area and thickness. Second, multiple curved substrates can be patterned at the same time. With the prototype forming machine for the new process, micro prismatic array patterns, 25um in height and 90 degrees in apex angle, were successfully made on the PMMA circular tubes with diameters of 5~40mm. These results show that this process can be also used in the micro pattern forming process on curved plates such as circular tube.

The Effect of an Aluminum Mold on Densification of Copper Powder Under Warm Pressing (온간금형 압축시 구리 분말의 치밀화에 대한 알루미늄 몰드의 영향)

  • Lee, Sung-Chul;Park, Tae-Uk;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.4
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    • pp.333-339
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    • 2008
  • Densification behavior of copper powder was investigated to study the effect of an aluminum mold under warm pressing. The low flow stress of an aluminum mold is appropriate to apply hydrostatic stress to powder compacts during compaction under high temperature. The suggested powder metallurgy process is very useful under high temperature since copper powder compacts have higher relative density over axial stress of 100 MPa and show more homogeneity as compared with conventional warm pressing. Elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) for densification behavior under warn pressing by using a metal mold. Finite element results agreed well with experimental data for densification and deformation of copper powder compacts in the mold.

Creep Densification of Metal Powder Compacts (금속분말 성형체의 크리프 치밀화 거동)

  • Song, Min-Cheol;Kim, Hong-Gi;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.816-824
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    • 1996
  • The densification behaviors of copper powder under high temperature processing were investigated. Experimental data were obtained for copper powder under hot isostatic pressing, hot pressing and uniaxial compression. Finite element calculations from the constitutive models by McMeeking and co-workers were compared with the experimental data, The agreements between experimental data and theoretical calculations are reasonably good when hydrostatic stress is dominant, but not as good then deviatoric stress increases.

Hydrostatic Press Forming of Microparts

  • Na K. H.;Kim S. S.;Park H. J.;Yoon D. J.;Choi T. H.;Lee S.;Kim E. Z.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.167-174
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    • 2003
  • Microforming technology becomes crucial in variety of industries as up-to-date machinery products and parts are miniaturized Therefore research on micro forming processes are actively conducted because of its high productivity, high precision and efficienct material usage. Since friction during microforming has greater influence than macroforming, hydrostatic pressing is much more efficient. In this paper minimization of bur during fine sheet shear forming and hydrostatic process of multi-filament extrusion to obtain fine wire of micro-order have been conducted.

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Shearing Mechanism in Hydro-Mechanical Punching Process (하이드로 메카니컬 펀칭공정의 전단 메커니즘)

  • Kim, Seung-Soo;Kim, Chang-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.51-57
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    • 2006
  • Hydro-mechanical punching was developed for preventing burr formation. Circular hole punching and Finite element method(FEM) analysis were conducted to investigate shearing characteristics of this process in comparison with conventional and mechanical counter punching. In this process hydrostatic pressing with appropriate medium was utilized instead of counter punch, which resulted in the delay of the point that the fracture is initiated and clean shearing surface was obtained. FEM analysis was utilized to find out optimum processing parameters and shearing mechanism for burr-free hole punching.

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Analysis for Deformation and Fracture Behavior of Magnesium during Equal Channel Angular Pressing by the Finite Element Method (마그네슘의 등통로각압축 공정 시 변형 및 파괴 거동에 대한 유한요소해석)

  • Yoon, Seung Chae;Pham, Quang;Kim, Hyoung Seop
    • Korean Journal of Metals and Materials
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    • v.46 no.3
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    • pp.144-149
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    • 2008
  • Equal channel angular pressing (ECAP) has been studied intensively over the decade as a typical top-down process to produce ultrafine/nano structured materials. ECAP has successfully been applied for a processing method of severe plastic deformation to achieve grain refinement of magnesium and to enhance its low ductility. However, difficult-to-work materials such as magnesium and titanium alloys were susceptible to shear localization during ECAP, leading to surface cracking. The front pressure, developed by Australian researchers, can impose hydrostatic pressure and increase the strain level in the material, preventing the surface defect on workpiece. In the present study, we investigated the deformation and fracture behavior of pure magnesium using experimental and numerical methods. The finite element method with different ductile fracture models was employed to simulate plastic deformation and fracture behavior of the workpiece.

Winter to replace the hydraulic test and pneumatic test comparative analysis of study on the optimal pressure (동절기 수압시험을 대체하는 공기압시험의 적정압력 비교분석에 관한 연구)

  • Kwoun, Young-Hee;Hwang, Dong-Hwan;Kim, Tae-Gil;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.16 no.2
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    • pp.211-216
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    • 2014
  • Using a high-rise building water piping after hydrostatic test of the reliability of the leak to be completed if the pressure is maintained until the leak is not commercially available considered. Due to the nature of high-rise buildings and the construction period will take several years from the lower levels of use of the water supply and fire fighting water pipe construction is in progress, the order of which I do most of the first pipe to the construction and more than three years. So kind of riser pipe is complete, install the valve in the basement by installing an automatic pump to maintain a constant pressure after hydrostatic test and after each floor plumbing piping is complete, the progress of the hydrostatic test without undergoing a separate branch pipe the valve is opened automatically when the number of the pressing pressure of the structure. I kind of do and keep working pressure of pipe until the completion of the construction work to keep the damage to human error when it is intended to prepare. In winter, the frost protection and an alternative to drainage water pipe is damaged or deformed, even if unaware of the finishing work to the building, the use of the damage caused by a leak in a after construction of finish work to be expected. Alternative to reduce this damage if the pressure test without fear of freezing to help maintain long-term commercial pressures may be considered.

Estimation of Tropospheric Water Vapor using GPS Observation (GPS를 이용한 대류권의 수증기량 추정에 관한 연구)

  • 송동섭;윤홍식;조재명
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.20 no.2
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    • pp.215-222
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    • 2002
  • As the GPS signals propagate from the GPS satellites to the receivers on the ground, they are delayed by the atmosphere. The tropospheric delay consists of two components. The hydrostatic (or "dry") component that is dependent on the dry air gasses in the atmosphere and accounts for approximately 90% of the delay. And the "wet" component that depends on the moisture content of the atmosphere and accounts for the remaining effect of the delay. The Zenith Hydrostatic Delay (ZHD) can be calculated from the local surface pressure. The Total Zenith Delay (TZD) will be estimated and the wet component extracted later. Integrated water Vapor (IWV) gives the total amount of water vapor that a signal from the zenith direction would encounter. Precipitable Water Vapor (PWV) is the IWV scaled by the density of water. The quality of this PWV has been verified by comparison with radiosonde data(at Osan). We processed data for JULY 2 and JULY 14, 1999 from four stations(Cheju, Kwangju, Suwon, Daegu). We found the coincidence between PWV of the estimations using GPS and PWV of pressing the radiosonde data. The average of the difference between PWV using GPS and PWV using radiosonde was 3.77 mm(Std. = $\pm$0.013 mm) and 2.70 mm(Std. = $\pm$0.0011 mm) at Suwon & Kwangju.

Small Agricultural Skid-steer Loader Using Belt Clutch Power Transmission (벨트클러치 전동방식의 농업용 소형 스키드 스티어 로더)

  • 김상헌;신범수;정준모;김창식
    • Journal of Biosystems Engineering
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    • v.21 no.2
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    • pp.134-145
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    • 1996
  • Since the skid-steer loader is able to work for excavating, lifting and transporting load even at the narrow space, they are widely used in the regular farm and the livestock farm. The skid-steer loader normally adopts the hydrostatic transmission because the power to move the machine backward and forward should be delivered independently on both sides of wheels. Contrast to the mechanical system such as chain and belt transmissions, however, the hydrostatic transmission is less efficient in the use of energy and more difficult in the maintenance. This study was intended to investigate the feasibility of using triangular-type belt clutch and V-belt transmission for the newly developed skid-steer loader in order to overcome the problems stated in the hydrostatic transmission. In the developed triangular-type belt clutch, the centers of driving, driven and idler sheaves are arranged in the triangular shape in a plane, and V-belts were loaded loosely on three sheaves. The power is transmitted by pressing the idler connected to a lever on the loosened V-belt. Contrast to the normal belt clutch using two sheaves, the newly developed belt clutch has the characteristics of small contact-angle of the driving sheave at no bucket load and increasing contact-angle at the time of power transmission. The results of research can be summarized as follows: 1) The developed triangular-type belt clutch adopted a spring-loaded slackside idler which could transmit more power than a fixed idler could by sacrificing the belt life. The life of V-belt used in the power transmission reached at 500 hours(6 months) when the engine power of 11.8 ㎾ was transmitted. Also, it was feasible to develop the large industrial skid-loader with the V-belt transmission by using the proper set of sheaves. 2) The developed skid-steer loader changed the rotating radius and speed with bucket loads as the conventional skid steer loader did. The rotating speed was 47 deg/s at the maximum bucket load of 2.74 kN when the minimum rotating radius was 1.5m. 3) The power required in turning at the bucket load of 2.74 kN was 4 ㎾ and the slippage of V-belt was less than 1%.

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Effects on PZT volume fraction on the dielectric and piezoelectric properties with PZT/PVDF O-3 composites (PZT/PVDF O-3형 복합전체에 있어서 PZT 체적비 변화가 유전 및 압전특성에 미치는 영향)

  • 이덕출;김용혁
    • Electrical & Electronic Materials
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    • v.1 no.1
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    • pp.44-53
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    • 1988
  • In this study, PZT/PVDF composites with O-3 phase connectivity were prepared by hot pressing method, and the dielectric and piezoelectric properties as a function of PZT volume fraction were investigated. A modified cubic model was introduced to explain the influence of the PZT volume fraction on the experimentally determined dielectric constant. As A n=0.125, the measured dielectric constant values agreed with the calculated values. It was found that dielectric constant .xi.$_{33}$ and piezoelectric coefficient d$_{33}$ increased with indreasing PZT volume fraction, and hydrostatic piezoelectric figure of merit d/aub h/.g$_{h}$ was improved relative to that of the PZT single phase material.l.l.l.

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