• 한국해양공학회지
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• 제24권6호
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• pp.76-80
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• 2010

Oil hydraulic piston pumps are being extensively used around the world, because of their simple design, light weight, effective cost, etc. An oil hydraulic pump is likely to have the serious problems of high leakage, friction, and low energy efficiency after a long period of use. In an oil hydraulic piston pump, the clearance between the valve block and piston plays an important role for volumetric and overall efficiency. In this study, the wear property of the SACM645 material with DLC coating used for a hydraulic piston pump was determined by experimentation with variable heat treatment. To investigate the effect according to the piston surface condition, five different types of specimens were prepared. The maximum tensile strengths of the QT and QT Nitration specimens had similar values of about 800 MPa, but the strains indicated a big difference. In a wear test, the wear characteristic of the DLC coating specimen was shown to be excellent. The QT, QT + IH, QT + Nitration, and matirx specimen showed similar wear characteristics. In the case of a dry condition without oil, the DLC coating specimen had good wear resistance, with no wear shown.

• 농업과학연구
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• 제43권3호
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• pp.450-458
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• 2016

High performance small and mid-sized tractors are required for dryland and orchard operations. A power transmission system is the most important issue for the design of high performance tractors. Many operations, such as loading and lifting, use hydraulic power. In the present study, a hydraulic power transmission system for the 3-point hitch of a 50 kW narrow tractor was developed and its performance was evaluated. First, major components were designed based on target design parameters. Target operations were spraying, weeding, and transportation. Main design parameters were determined through mathematical calculation and computer simulation. The capacity of the hydraulic cylinder was calculated taking the lifting force required for the weight of the implements into consideration. Then, a prototype was fabricated. Major components were the lifting valve, hydraulic cylinder, and 3-point hitch. Finally, performance was evaluated through laboratory tests. Tests were conducted using load weights, lift arm sensor, and lift arm height from the ground. Test results showed that the lifting force was in the range of 23.5 - 29.4 kN. This force was greater than lifting forces of competing foreign tractors by 3.9 - 4.9 kN. These results satisfied the design target value of 20.6 kN, determined by survey of advanced foreign products. The prototype will be commercialized after revision based on various field tests. Improvement of reliability should be also achieved.

• 한국정보전자통신기술학회논문지
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• 제15권5호
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• pp.349-359
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• 2022

본 연구는 자동 조향 트랙터용 비례제어밸브의 국산화를 위한 기초연구로써 다양한 트랙터 조향 조건에 따른 조향 비례제어밸브 동특성 계측 및 분석을 위해 수행되었다. 동특성 데이터는 유량 및 압력 계측 시스템을 통해 수집되었으며, 수집된 유량 및 압력 데이터를 이용하여 동력을 분석하였다. 실험 조건은 트랙터 엔진 회전속도와 조향각을 주요 변수로 선정하였으며, 실험은 우레탄 노면 조건에서 수행되었다. 그 결과, 트랙터 엔진 회전속도 및 조향각이 증가함에 따라 비례제어밸브 유량, 압력, 동력이 모두 증가하는 것으로 나타났다. 특히, 동일한 엔진회전속도에서 조향각이 증가함에 따라, 유량, 압력, 동력은 각각 최대 190%, 172%, 273% 증가하는 경향을 보였으며, 동일한 조향각에서 엔진회전속도가 증가함에 따라, 유량, 압력, 동력은 각각 최대 161%, 122%, 168% 증가하는 경향을 보였다. 이를 통해, 조향각이 엔진 회전속도보다 비례제어밸브의 동특성에 더 높은 영향을 미치는 것을 확인하였다.

• 한국산학기술학회논문지
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• 제20권2호
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• pp.741-749
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• 2019

굴삭기에 부착되는 유압 브레이커는 건물의 파괴 및 분해, 도로 포장재의 파손, 채석장에서의 암석 파단 등에 사용되고 있는 부착작업기의 일종의 건설 장비이다. 따라서 유압브레이커의 성능은 주로 충격량 및 충격 효율에 의해 평가되며, 이는 제조사 및 사용자 모두에게 중요한 요소이다. 본 논문에서는 건설 현장에서 주로 사용되는 20톤급 유압브레이커를 대상으로 상용 프로그램인 SimulationX를 사용하여 유압밸브 및 피스톤의 수압 면적 또는 작동 조건에 따라 유압 브레이커의 충격량 예측을 위한 모델링 및 해석을 진행하였다. 또한, 모델링 및 해석의 신뢰성을 확인하기 위하여 기존 실험 연구의 결과를 통하여 비교 및 검증하였다. 본 연구 결과는 제작 이전의 설계 단계에서 유압 브레이커의 충격량을 예측하고 충격량 향상을 위한 파라미터 연구에 도움이 될 것으로 본다. 또한 제조사 측에서는 본 논문의 결과를 통하여 유압 브레이커의 충격량을 미리 예측함으로서, 시행 착오 방지를 통하여 개발 시간 및 비용을 절감할 수 있을 것으로 예측한다.

• 대한기계학회논문집B
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• 제37권3호
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• pp.213-219
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• 2013

본 논문의 목적은 스풀 랜드(spool land)와 슬리브(sleeve) 사이의 정특성 방정식으로부터 스풀 밸브의 압력 특성과 유동특성을 구하는 것이다. 이러한 목적을 달성하기 위하여, 스풀 랜드와 슬리브 사이의 유동을 환상간극 유동과 오리피스 유동, 그 중간의 천이 영역으로 나누고, 천이 영역의 유량계수를 길이에 따른 두 영역으로 나눈 선형 일차방정식으로 가정하였다. 스풀 밸브의 압력특성방정식을 구하기 위해 스풀의 중립지점에서부터의 변위에 따른 유동을 $q_a=q_b=0$의 조건으로부터 구하였으며, 스풀 밸브의 유량특성방정식을 구하기 위하여 스풀의 중립지점에서부터의 변위에 따른 유동을 $q_a=q_b$, $p_a=p_b$의 조건으로부터 구하였다. 구해진 수식의 타당성은 수치해석을 통해 실험식 및 기존논문과의 비교를 통해 확인하였다.

• Journal of Advanced Marine Engineering and Technology
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• 제29권8호
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• pp.938-945
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• 2005

The microstructure evolution in hot forging process is composed of dynamic recrystallization during deformation as well as grain growth during dwell time. Therefore, the control of forging parameters such as strain, strain rate. temperature and holding time is important because the microstructure change in hot working affects the mechanical properties. Modeling equations are developed to represent the flow curve. grain size. recrystallized volume fraction and grain growth phenomena by various tests. The developed modeling equations were combined with thermo-viscoplastic finite element modeling to predict the microstructure change evolution during hot forging process. The large exhaust valve spindle (head diameter of 512mm) was simulated by closed die forging with hydraulic press and cooled in air after forging. The preform was heated to each 1080 and 1150$^{\circ}C$. Numerical calculation was performed by DEFORM-2D. a commercial finite element code. Heat transfer can be coupled with the deformation analysis in a non-isothermal deformation analysis. In order to obtain the fine and homogeneous microstructure and good mechanical properties in forging. the FEM would become a useful tool in the simulation of the microstructure development. In forging, appropriate temperature, strain and strain rate and rapid cooling are required to obtain the fine grain microstructure The optimal forging temperature and effective strain range of Nimonic 80A for large exhaust valve spindle are about 1080$\∼$l120$^{\circ}C$ and 150$\∼$200$\%$.

• 한국시뮬레이션학회논문지
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• 제24권4호
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• pp.29-34
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• 2015

순수 기계식 시스템에 의존하던 군용차량의 전자화가 진행되고 있다. 이미 소형 군용차량의 전자화는 상당부분 상용화되었으며, 점차적으로 대형군용차량으로 확대될 것이다. 군용차량의 안정적인 주행성능을 위해서는 자동변속기용 솔레노이드 밸브의 설계가 매우 중요하다. 본 연구에서는 솔레노이드 밸브에 대해 ATF온도 변화에 의한 성능변화를 정량적으로 예측할 수 있는 해석(Simulation)수법을 개발하는 것을 목적으로 한다. 연구는 자장해석소프트웨어인 Maxwell과 유압해석프로그램인 AMESim을 연동하여 진행한다. 시뮬레이션 결과 고온($120^{\circ}C$이상)과 극저온($-20^{\circ}C$이하)을 제외한 온도 영역에서 실험결과와 매우 유사함을 보인다.

• 한국농공학회논문집
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• 제60권2호
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• pp.103-110
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• 2018

Most of the intake facilities of small agricultural reservoirs are conduits and they are regarded as serious defects due to the structural weakness that penetrates the body of the dam, and countermeasures are needed. This study suggests the application method of siphon type water intake facility by hydraulic model test and physical scale model test of siphon type water intake facility which has high safety and easy maintenance. Experimental results show that sufficient flow rate can be secured for the purpose of intaking water according to the differential head between the reservoir and the discharge part, and the flow rate can be controlled by the valve. The negative pressure was -31.5 kPa, and vibration and noise did not occur during the operation of the siphon. The maximum flow velocity in the discharge outlet was 1.11 m/s which meets the criterion for irrigation canals. Therefore, scour risk would be very low. As a result of the inflow distribution experiment, even if the inflow part is separated by only about 0.8 m, the flow velocity is remarkably decreased, so that the clogging by debris would not appear. When the pump was operated only once for the first time and the inside of the siphon was filled with water, continuous operation was possible by only valve operation. The results of this study are expected to be used for the design guidelines of the water intake facilities and improve safety and maintenance convenience of agricultural reservoirs.

• Journal of Electrical Engineering and Technology
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• 제13권2호
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• pp.1008-1020
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• 2018

In this paper, the dynamic compliance and its compensation control of the force control system on the highly integrated valve-controlled cylinder (HIVC), the joint driver of the hydraulic drive legged robot, is researched. During the robot motion process, the outer loop dynamic compliance control is applied on the base of hydraulic control inner loop and most inner loop control are the force or torque closed loop control. While the dynamic compliance control effectiveness of outer loop can be affected by the inner loop self-dynamic-compliance. Based on this problem, the dynamic compliance series composition theory of HIVC force control system as well as the analysis of its self-dynamic-compliance is proposed. And then the paper comes up with the compliance-enhanced control, which is a compound compensation control method of dynamic compliance with multiple series branches. Finally, the experiment results indicate that the control method mentioned above can enhance the dynamic compliance of HIVC force control system observably. This provides the compensation control method of inner loop dynamic compliance for the outer loop compliance control requiring the high accuracy and high robustness for the robot.

• 드라이브 ㆍ 컨트롤
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• 제19권4호
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• pp.19-28
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• 2022

This paper introduces an automatic steering system for straight traveling capable of being mounted on drivable agricultural machinery which user can handle it such as a tractor, a transplant, etc. The modular automatic steering device proposed in the paper is composed of RTK GNSS, IMU, HMI, hydraulic valve, and wheel sensor. The path generation method of the automatic steering system is obtained from two location information(latitude and longitude on each point) measured by GNSS in advance. From HMI, a straight path(AB line) can be created by connecting latitude and longitude on each point and the device makes the machine able to follow the path. During traveling along the reference path, it acquires the real time position data every sample time(0.1s), compares the reference with them and calculates the lateral deviation. The values of deviation are used to control the steering angle of the machine using hydraulic valve mounted on the axle of front wheel. In this paper, Pure Pursuit algorithm is applied used in autonomous vehicles frequently. For the analysis of traveling characteristics, field tests were executed about these conditions: velocity of 2, 3, 4km/h which is applied to general agricultural work and ground surface of solid(asphalt) and weak condition(soil) such as farmland. In the case of weak ground state, two experiments were executed about no-load(without work) and load(with work such as plowing). The maximum average deviations were presented 2.44cm, 7.32cm, and 11.34cm during traveling on three ground conditions : asphalt, soil without load and with load(plowing).