• 제목/요약/키워드: Hydraulic Machinery

검색결과 469건 처리시간 0.02초

유압서보 액추에이터의 주 고장모드 분석 및 수명개선에 관한 연구 (A Study on the Main Failure Mode Analysis and Lifetime Improvement of Hydraulic Servo Actuators)

  • 이용범;정동수;이기천;강보식;이종직
    • 드라이브 ㆍ 컨트롤
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    • 제15권4호
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    • pp.48-54
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    • 2018
  • The hydraulic servo actuator has always operated very precisely with high frequency and small displacement, and is used continuously for a long time. The hydraulic servo actuator of the test equipment used in the accelerated life test in order to guarantee the service life of the automotive parts failed earlier than the products before finishing the test. This study performed an analysis on the cause of the failure of the hydraulic servo actuator used in the test equipment, changed the design of the actuator to solve the root cause of the main failure mode, and developed the improved servo actuator. Based on above process, this study established a better performances and longer lifetime of the servo actuator after testing.

Maglev(UTM-02) Brake System Change from Pneumatic Bake System to Hydraulic Brake System

  • Kim, Kinam;Hwang, Sungwoon;Jeon, Heekwon
    • International Journal of Railway
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    • 제8권1호
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    • pp.30-34
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    • 2015
  • The Maglev(UTM-02) project is leading by Korea Institute of Machinery & Materials and financially supported from the ministry of Commerce, Industry and Energy. The early development stagy of Maglev(UTM-02) was adopted the general urban railway pneumatic brake system due to the Korea domestic industrial environment. Currently there is two commercial operation Light Railway Train(LRT) system in Korea. One is U-Line in Uijungbu, and the other is Everline in Yongin. Both LRT systems are adopting high performance light weight hydraulic brake system. But those design and manufacturing core technology of the brake system is came from a major brake system companies located from aboard. Currently various studies have been continued to increase practical application and to improve competitiveness on performance for each sub-system of Maglev. Also in case of brake system, developing competitive hydraulic brake system is required. In this study, we have introduced the development process and performance evaluation of the new hydraulic brake system of Maglev.

A New Approach in Numerical Assessment of the Cavitation Behaviour of Centrifugal Pumps

  • Stuparu, Adrian;Susan-Resiga, Romeo;Anton, Liviu Eugen;Muntean, Sebastian
    • International Journal of Fluid Machinery and Systems
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    • 제4권1호
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    • pp.104-113
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    • 2011
  • The paper presents a new method for the analysis of the cavitation behaviour of hydraulic turbomachines. This new method allows determining the coefficient of the cavitation inception and the cavitation sensitivity of the turbomachines. We apply this method to study the cavitation behaviour of a large storage pump. By plotting in semi-logarithmic coordinates the vapour volume versus the cavitation coefficient, we show that all numerical data collapse in an exponential manner. By analysis of the slope of the curve describing the evolution of the vapour volume against the cavitation coefficient we determine the cavitation sensitivity of the pump for each operating point.

Independent Metering Valve: A Review of Advances in Hydraulic Machinery

  • Nguyen, Thanh Ha;Do, Tri Cuong;Ahn, Kyoung Kwan
    • 드라이브 ㆍ 컨트롤
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    • 제17권4호
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    • pp.54-71
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    • 2020
  • In light of the environmental challenges, energy-saving strategies are currently under investigation in the construction industry. This paper focuses on the energy-saving method used in the hydraulic system based on independent metering (IM) technologies, which can overcome the lost energy at the main control valve of the conventional electrohydraulic servo system. By scientifically arranging the proportional valves, the IM system can individually control the flow rate of the inlet and the outlet ports of the actuators. In addition, the IMV system can be used to effectively regenerate energy under different operating modes, thereby saving more energy than conventional hydraulic systems. Therefore, the IMV system has a great potential to improve the energy efficiency of hydraulic machinery. The overall IMV system, including the configuration, proportional valve, operation mode, and the control strategy is introduced via state-of-the-art hydraulic technologies. Finally, the challenges of IM systems are discussed to provide researchers with directions for future development.

Study on performance test of orchard tractor power transmission systems

  • Sung, Nam-Seok;Chang, Dong-Il;Huh, Yun-Kun;Chung, Sun-Ok;Cho, Jong-Seung;Ha, Jong-Kyou
    • 농업과학연구
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    • 제40권3호
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    • pp.237-241
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    • 2013
  • This study started to export an orchard tractor to Europe under the situations that R&D activities for orchard tractor were marginal and even it was not produced. The R&D for orchard tractor has been progressed and the most of it is accomplishing the goal. In this study, the durability of clutch friction part was tested for F/R clutch and moment of inertia of PTO clutch, and it was compared with the design criteria of transmission of tractor. According to the results of inertia test of F/R clutch, hydraulic pressures of clutch satisfied $1,961.33{\pm}196.13kPa$ of design criteria, and the variations of torque for forward and reverse operation were relatively constant. Therefore, it was found that the durability of clutch friction part was stable and reliable. Test results showed that the main hydraulic pressures were maintained $1,961.33{\pm}196.13kPa$ during the tests of moment of inertia of PTO clutch, and when it was operated, the hydraulic pressures were reached $1,961.33{\pm}196.13kPa$. Therefore, it was found that the hydraulic pressures of PTO satisfied the design criteria. By the results that the time of the hydraulic pressures of PTO reaching main hydraulic pressure, and that of torque values restoring to the original was same as the time of the first gear of PTO reaching the maximum rotational speed, it was found that PTO could transfer power to attachments as it was designed.

REDUCTION OF PRESSURE RIPPLES USING A PARALLEL LINE IN HYDRAULIC PIPELINE

  • KIM K. H.;JANG J. S.;JUNG D. S.;KIM H. E.
    • International Journal of Automotive Technology
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    • 제6권1호
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    • pp.65-70
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    • 2005
  • Pressure ripples, which are inevitably generated by a fluctuation of flow rate caused by a pump mechanism, include noises and vibrations in hydraulic pipeline. These noises and vibration deteriorate the stability and accuracy of hydraulic systems. The accumulator and hydraulic attenuator are normally used to reduce the pressure ripples. In this study, a parallel line is introduced to the hydraulic pipeline for the hydraulic system with a bent-axis piston pump as a method to reduce the pressure ripples. The dynamic characteristics of the hydraulic pipeline with a parallel line are analyzed by a transfer matrix in the frequency domain. The usefulness of the hydraulic pipeline with a parallel line was ascertained by experiment and simulation. The results from the experiment and simulation show that the hydraulic pipeline with a parallel line were effective in reducing the pressure ripples.

유압제어식 멀티셀 패더롤의 가속시험을 통한 성능평가 기법 연구 (An Experimental Study on the Performance Evaluation Method of Padder Roll by Hydraulic Multi Cell with Acceleration Test)

  • 조경철;이은하;박시우;김수연
    • 드라이브 ㆍ 컨트롤
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    • 제15권3호
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    • pp.43-48
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    • 2018
  • The hydraulic control valve, used in the CPB (cold-pad-Batch) cold dyeing system, passes through a pressurized material that absorbs the dye. The hydraulic control of the hydraulic control panel shall be driven in a uniform and precisely controlled manner, as it interferes directly with the dyschromatism. In this study, an acceleration test model was employed to verify the durability of the hydraulic control of the hydraulic control panel, which was manufactured by the scenic model, and the pre-roll angle was analyzed before the performance of acceleration test. Based on the change in the amount of deformation of the padder roll the durability of the padder roll was analyzed along with verification of the durability of the skin and the rubber coating in contact with the fabric. Furthermore, the accelerated test method used for hydraulic controlled multi-cell padder rolls was verified.

Flow-Feedback for Pressure Fluctuation Mitigation and Pressure Recovery Improvement in a Conical Diffuser with Swirl

  • Tanasa, Constantin;Bosioc, Alin;Susan-Resiga, Romeo;Muntean, Sebastian
    • International Journal of Fluid Machinery and Systems
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    • 제4권1호
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    • pp.47-56
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    • 2011
  • Our previous experimental and numerical investigations of decelerated swirling flows in conical diffusers have demonstrated that water jet injection along the symmetry axis mitigates the pressure fluctuations associated with the precessing vortex rope. However, for swirling flows similar to Francis turbines operated at partial discharge, the jet becomes effective when the jet discharge is larger than 10% from the turbine discharge, leading to large volumetric losses when the jet is supplied from upstream the runner. As a result, we introduce the flow-feedback approach for supplying the jet by using a fraction of the discharge collected downstream the conical diffuser. Experimental investigations on mitigating the pressure fluctuations generated by the precessing vortex rope and investigations of pressure recovery coefficient on the cone wall with and without flow-feedback method are presented.

유압유 점도가 액추에이터 성능에 미치는 영향 (Effects of Viscosity of Hydraulic Oil on the Performance of Actuator)

  • 김진형;한수민;김윤제
    • 한국유체기계학회 논문집
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    • 제19권1호
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    • pp.31-36
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    • 2016
  • Hydraulic actuator is a primary component of the hydraulic valve systems. In this study, the thrust performance of hydraulic actuator was studied with different values of viscosity of hydraulic oil and rod diameter. Numerical analysis was performed using the commercial CFD code, ANSYS with 2-way FSI(Fluid-Structure Interaction) method and $k-{\varepsilon}$ turbulent model. Results show that increase in viscosity of hydraulic oil reduces the thrust of hydraulic actuator. In order to satisfy the output required of the actuator, it is necessary to compensate for the operating pressure. The results of pressure, velocity and thrust efficiency distributions in the hydraulic actuator were graphically depicted.

Modeling and testing for hydraulic shock regarding a valve-less electro-hydraulic servo steering device for ships

  • Jian, Liao;Lin, He;Rongwu, Xu
    • International Journal of Fluid Machinery and Systems
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    • 제8권4호
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    • pp.318-326
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    • 2015
  • A valve-less electro-hydraulic servo steering device (short: VSSD) for ships was chosen as a study object, and its mathematic model of hydraulic shock was established on the basis of flow properties and force balance of each component. The influence of system structure parameters, changing rate of motor speed and external load on hydraulic shock strength was simulated by the method of numerical simulation. Experiment was designed to test the hydraulic shock mathematic model of VSSD. Experiment results verified the correctness of the model, and the model provided a correct theoretical method for the calculation and control of hydraulic shock of valve-less electro-hydraulic servo steering device.