• Title/Summary/Keyword: Hydraulic Design Method

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Optimizing and Identification of Design Parameters of a Cylindrical Hydraulic Engine Mount by an Optimization Method (최적화 기법에 의한 원통형 유체 엔진마운트의 설계변수 동정 및 최적화)

  • Ahn, Young-Kong
    • Journal of Power System Engineering
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    • v.21 no.3
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    • pp.66-73
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    • 2017
  • In order to identify the design parameters of a hydraulic engine mount with a nonlinear characteristics, an experimental method has been used generally. The method takes a considerable time and expense because of preparing an experimental apparatus, conducting a test, and analyzing results. Therefore, this paper presents a simple method to identify the design parameters of a cylindrical hydraulic engine mount, and optimize the design parameters. The physical model and mathematical equations of the mount were derived, and values of the design parameters of the mount were identified by optimization method with minimizing difference between the analytical results with the equations and the experimental results. This method is more simpler than the conventional experiment method and identify successfully the design parameters. In addition, the technique can optimize the design parameters of the mount to improves the isolation performance of the mount.

Optimal Design of A Quick-Acting Hydraulic Fuse Using Design of Experiments and Complex Method (실험계획법과 콤플렉스법에 의한 고성능 유압휴즈의 최적 설계)

  • Lee, Seong Rae
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.8-14
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    • 2015
  • A quick-acting hydraulic fuse, which is mainly composed of a poppet, a seat, and a spring, must be designed to minimize the leaked oil volume during fuse operation on a line rupture. The optimal design parameters of a quick-acting hydraulic fuse were searched using the design of experiments method and the complex method. First, the $L_{50}(5^4)$ orthogonal array is used to find the robust minimum point among the 625 points of design variables. The search range can then be narrowed around the robust minimum point. Second, the $L_{25}(5^4)$ orthogonal array is used to obtain the variations of the design variables in the narrowed search range. The variations of design variables are used to set the structure of a polynomial equation representing the leakage oil volume of the quick-acting hydraulic fuse. The least squares method is then applied to obtain the coefficients of polynomial equation. Finally, the complex method is used to find the optimal design parameters where the objective function is described by the polynomial equation.

Hydraulic Design of Reactor Coolant Pump Considering Head Curve Slope at Design Point (양정곡선 기울기를 고려한 원자로 냉각재 펌프의 수력설계)

  • Yoo, Il-Su;Park, Mu-Ryong;Yoon, Eui-Soo
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.1
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    • pp.18-23
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    • 2011
  • The hydraulic part in reactor coolant pump consists of suction nozzle, impeller, diffuser, and discharge nozzle. Among them, impeller is required to be designed to satisfy performance requirements such as head, NPSHR, and head curve slope at design point. Present study is intended to suggest the preliminary design method sizing the impeller size to satisfy the design requirement particularly including head curve slope at design point. On a basis of preliminary design result, hydraulic components have been designed in detail by CFD and then manufactured in a reduced scale. Experiment in parallel with computational analysis has been executed in order to confirm the hydraulic performance. Comparison results show good agreement with design result, confirming the validity of design method suggested in this study.

Optimal Design of a Quick-Acting Hydraulic Fuse using Genetic Algorithm and Complex Method (유전자 알고리즘과 콤플렉스법에 의한 고성능 유압휴즈의 최적 설계)

  • Lee, S.R.
    • Journal of Drive and Control
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    • v.11 no.4
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    • pp.32-38
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    • 2014
  • The hydraulic fuse, which responds to the suddenly increased flow on rupture of a line and shuts off the fluid flow, would prevent large spillage of liquid. The quick-acting hydraulic fuse, which is mainly composed of a poppet, a seat, and a spring, must be designed to minimize the leaked flow and to prevent high collision speed between the poppet and seat during fuse operation on a line rupture. The optimal design parameters of a quick-acting hydraulic fuse were searched using the genetic algorithm and the complex method that are kinds of constrained direct search methods. The dynamic behavior of a quick-acting hydraulic fuse was researched using computer simulations that applied the obtained optimal design parameters.

A Development of Program on the Hydraulic Calculation in Sprinkler System Based on the Piping Network Analysis Method (배관망 해석 방법을 이용한 스프링클러 시스템의 수리계산 프로그램 개발)

  • 송철강;이명호;강계명
    • Fire Science and Engineering
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    • v.16 no.1
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    • pp.24-29
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    • 2002
  • The purpose of this study is developing the computer program for hydraulic design sprinkler systems have performed the means for the general use of network analysis method. The computer program is based on the theoretical concepts of the related Hazen-Williams equations, a modified Bernoulli equations, and the Hardy Cross method of pipe network analysis. Looped piping calculations are solved by using either the Hardy Cross method or the other iteration methods. While the other methods are solved using simultaneous equations, the Hardy Cross method is concerned with one loop at a time using reiterative process. Due to its simplicity the Hardy Cross method will be the primary method described in this thesis. The purpose of this study is to develope hydraulic calculation program by using algorithm for network analysis method. The development of computer program for the hydraulic design of sprinkler systems will perform the means in the performance-based sprinkler system design.

Noise Reduction of a Hydraulic Breaker by Change of a Chisel (치즐 변경을 통한 유압 브레이커의 소음 저감)

  • Kim, Cheol-Ho;Kim, In-Sik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.2
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    • pp.138-143
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    • 2010
  • Hydraulic breakers are widely used for mining and construction engineering area but make serious noise problem. The noise is generated between a chisel and a piston when they are hit by a fluid power. This study proposed noise reduction method by the change of a chisel in a hydraulic breaker. In the new design, a different material is inserted inside of a chisel. The proposed design is analyzed and simulated by the use of a numerical method. A chisel by the new design was installed in a hydraulic breaker and experimented for sound pressure level. As a result, the noise of hydraulic breaker can be reduced more than 4 dB by simply changing a chisel.

A Proposal of a Power Saving Hydraulic Unit and Controller Design (동력 절약형 유압유니트 제안 및 제어기 설계)

  • Yum, Man-Oh;Lee, Sang-Yun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.80-88
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    • 2010
  • In a conventional system, hydraulic unit pumps out pressurized oil when the power use is not even necessary. As a result, it causes much power loss. This study is on the proposal of new hydraulic unit which controls the revolution of the pump in order to produce proper power needed and to have good response characteristic. In addition, the existing control methods such as PID control method, fuzzy control method, and adaptive control method are applied to the proposed hydraulic unit. Then the best control method is selected and the controller is developed to realize minimum power loss.

Study on Design of Hydraulic Pump with High Temperature and High Pressure Resistance for Cable-Stayed Bridge (케이블 사장교용 내고온·내고압 유압 펌프의 설계에 관한 연구)

  • Qin, Zhen;Wu, Yu-Ting;Kim, Dong-Seon;Kim, Sang-Bae;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.109-114
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    • 2019
  • Hydraulic pumps are widely used in fields such as machinery manufacturing, engineering and construction. Although the research on hydraulic engineering is mature, it is still necessary to examine various performance aspects in detail for specific applications. This paper will focus on the hydraulic pump used in special construction machinery that needs high temperature and high pressure resistance. It will analyze the theoretical design, structure and thermal characteristics of the pump system using the Fundamentals of Engineering (FE) method, and will measure the key tolerance parameters of the hydraulic pump to ensure the accuracy of the machining. Through this research, a good design method for the linear reciprocating type of hydraulic pump can be summarized.

Design for Hydraulic Hose Routing Pathes and Fitting Angles (유압 호스의 경로 생성 및 피팅 배열각 설계)

  • Kim Y.S.;Kim J.J.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.1
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    • pp.40-48
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    • 2005
  • A hydraulic hose is an important part of the hydraulic system which transmits power using pressurized fluids. It allows relative motion between components at each end of the hose assembly, and it is much easier to route a hose assembly than it is to bend and install a rigid tubing assembly. Unnecessary loads, which drop the hose's pressure capability and shorten service life, depend on a hose-routing. Therefore, the Hydraulic system designers must be aware to consider unnecessary load does not affect the here. For this consideration in an early stage of the design process, CAD system must support the hose assembly routing design function which is to generate routing path and design fitting angle properly. This paper proposes 2 methods. One is to generate curves that are similar to routing paths of the real hose assembly using the energy minimization method and the optimization method. The other is to design fitting angles that are important design elements of a hose assembly using the Parallel Transport Frame. To implement the proposed methods above, commercial CAD software, CATIA has been integrated with our program.

An Experimental Study on the Performance Evaluation Method of Padder Roll by Hydraulic Multi Cell with Acceleration Test (유압제어식 멀티셀 패더롤의 가속시험을 통한 성능평가 기법 연구)

  • Cho, Kyung Chul;Lee, Eun Ha;Park, Si Woo;Kim, Soo Youn
    • Journal of Drive and Control
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    • v.15 no.3
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    • pp.43-48
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    • 2018
  • The hydraulic control valve, used in the CPB (cold-pad-Batch) cold dyeing system, passes through a pressurized material that absorbs the dye. The hydraulic control of the hydraulic control panel shall be driven in a uniform and precisely controlled manner, as it interferes directly with the dyschromatism. In this study, an acceleration test model was employed to verify the durability of the hydraulic control of the hydraulic control panel, which was manufactured by the scenic model, and the pre-roll angle was analyzed before the performance of acceleration test. Based on the change in the amount of deformation of the padder roll the durability of the padder roll was analyzed along with verification of the durability of the skin and the rubber coating in contact with the fabric. Furthermore, the accelerated test method used for hydraulic controlled multi-cell padder rolls was verified.