• 한국분말재료학회지
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• 제22권3호
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• pp.169-174
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• 2015

The optical film for light luminance improvement of BLU that is used in LCD/LED and retro-reflective film is used as luminous sign consist of square and triangular pyramid structure pattern based on V-shape micro prism pattern. In this study, we analyzed machining characteristics of Cu-plated flat mold by shaping with diamond tool. First, cutting conditions were optimizing as V-groove machining for the experiment of micro prism structure mold machining with prism pattern shape, cutting force and roughness. Second, the micro prism structure such as square and triangular pyramid pattern were machined by cross machining method with optimizing cutting conditions. Burr and chip shape were discussed with material properties and machining method.

• 한국분말재료학회지
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• 제20권5호
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• pp.355-358
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• 2013

Micro trench structures are applied in gratings, security films, wave guides, and micro fluidics. These micro trench structures have commonly been fabricated by micro electro mechanical system (MEMS) process. However, if the micro trench structures are machined using a diamond tool on large area plate, the resulting process is the most effective manufacturing method for products with high quality surfaces and outstanding optical characteristics. A nonferrous metal has been used as a workpiece; recently, and hybrid materials, including polymer materials, have been applied to mold for display fields. Thus, the machining characteristics of polymer materials should be analyzed. In this study, machining characteristics were compared between nonferrous metals and polymer materials using single crystal diamond (SCD) tools; the use of such materials is increasing in machining applications. The experiment was conducted using a square type diamond tool and a shaper machine tool with cutting depths of 2, 4, 6 and 10 ${\mu}m$ and a cutting speed of 200 mm/s. The machined surfaces, chip, and cutting force were compared through the experiment.

• 한국전기전자재료학회논문지
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• 제30권12호
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• pp.751-756
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• 2017

A molding-type power inductor is an inductor that uses a hybrid material that is prepared by mixing a ferrite metal powder coated with an insulating layer and an epoxy resin, which is injected into a coil-embedded mold and heated and cured. The fabrication of molding-type inductors requires various techniques such as for coil formation and insertion, improving the magnetic properties of soft magnetic metal powder, coating an insulating film on the magnetic powder surface, and increasing the packing density by well dispersing the powder in the epoxy resin. Among these aspects, researches on additives that can disperse the metal soft magnetic powder having the greatest performance in the epoxy resin with high charge have not been reported yet. In this study, we investigated the effect of silanes, KBM-303 and KBM-403, and a commercial dispersant on the dispersion of metal soft magnetic powders in epoxy resin. The sedimentation height and viscosity were measured, and it was confirmed that the silane KBM-303 was suitable for dispersion. For this silane, the packing density was as high as about 72.49%. Moreover, when 1.2 wt% of dispersant BYK-103 was added, the packing density was about 80.5%.

• 한국분말재료학회지
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• 제17권6호
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• pp.456-463
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• 2010

This paper describes the results of the application of Cr-Diamond-like carbon (DLC) films for efficiency improvement through surface modification of spur gear parts in the hydraulic gear pump. Cr-DLC films were successfully deposited on SCM 415 substrates by a hybrid coating process using linear ion source (LIS) and magnetron sputtering method. The characteristics of the films were systematically investigated using FE-SEM, nano-indentation, sliding tester and AFM instrument. The microstructure of Cr-DLC films turned into the dense and fine grains with relatively preferred orientation. The thickness formed in our Cr buffer layer and DLC coating layer were obtained the 487 nm and $1.14\;{\mu}m$. The average friction coefficient of Cr-DLC films considerably decreased to 0.15 for 0.50 of uncoated SCM415 material. The hardness and surface roughness of Cr-DLC films were measured 20 GPa and 10.76 nm, respectively. And then, efficiency tests were performed on the hydraulic gear pump to investigate the efficiency performance of the Cr-DLC coated spur gear. The experimental results show that the volumetric and mechanical efficiency of hydraulic gear pump using the Cr-DLC spur gear were improved up to 2~5% and better efficiency improvement could be attributed to its excellent microstructure, higher hardness, and lower friction coefficient. This conclusion proves the feasibility in the efficiency improvement of hydraulic gear pump for industrial applications.

• 한국분말재료학회지
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• 제21권4호
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• pp.301-306
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• 2014

Titanium alloys are extensively used in high-temperature applications due to their excellent high strength and corrosion resistance properties. However, titanium alloys are problematic because they tend to be extremely difficult-to-cut material. In this paper, the powder synthesis, spark plasma sintering (SPS), bulk material characteristics and machinability test of hybrid $Ti_2AlC$ ceramic bulk materials were systematically examined. The bulk samples mainly consisted of $Ti_2AlC$ materials with density close to theoretical value were synthesized by a SPS method. Random orientation and good crystallization of the $Ti_2AlC$ was observed at $1100^{\circ}C$ for 10 min under SPS sintering conditions. Scanning electron microscopy results indicated a homogeneous distribution and nano-laminated structure of $Ti_2AlC$ MAX phase. The hardness and electrical conductivity of $Ti_2AlC$ were higher than that of Ti 6242 alloy at sintering temperature of $1000^{\circ}C{\sim}1100^{\circ}C$. Consequently, the machinability of the hybrid $Ti_2AlC$ bulk materials is better than that of the Ti 6242 alloy for micro-EDM process of micro-hole shape workpiece.

• 한국분말재료학회지
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• 제25권5호
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• pp.435-440
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• 2018

In the present study, we develop a conductive copper/carbon nanomaterial additive and investigate the effects of the morphologies of the carbon nanomaterials on the conductivities of composites containing the additive. The conductive additive is prepared by mechanically milling copper powder with carbon nanomaterials, namely, multi-walled carbon nanotubes (MWCNTs) and/or few-layer graphene (FLG). During the milling process, the carbon nanomaterials are partially embedded in the surfaces of the copper powder, such that electrically conductive pathways are formed when the powder is used in an epoxy-based composite. The conductivities of the composites increase with the volume of the carbon nanomaterial. For a constant volume of carbon nanomaterial, the FLG is observed to provide more conducting pathways than the MWCNTs, although the optimum conductivity is obtained when a mixture of FLG and MWCNTs is used.

• 대한화장품학회지
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• 제30권2호
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• pp.181-187
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• 2004

화장품에서 유기 화합물인 OMC(octyl methoxy cinnamate)와 무기 소재인 TiO$_2$가 자외선 차단제로 가장 보편적으로 사용되고 있다. 그러나 OMC는 skin trouble이 있고, TiO$_2$는 첨가량에 비해서 자외선 차단 효율이 OMC보다 낮고 입자의 크기효과에 의해 백탁 현상이 나타나는 단점이 있다. 본 연구에서는 이러한 두 성분이 갖는 단점을 보완하는 방법으로 OMC를 나노에멀젼시키고, 이 나노에멀젼-OMC를 나노-TiO$_2$ 미립자로 포접하여 자외선 차단효과를 극대화 하면서, 피부에 OMC가 직접적으로 적용하지 못하도록 하는 방법을 연구하였다. 특히 계면활성제를 boundary로 하는 유기/무기 hybrid nano-material에서 TiO$_2$ 미립자와 OMC-에멀젼이 나노 크기가 되면 백탁 현상이 나타나지 않는 투명한 화장품을 제조할 수 있을 뿐만 아니라 나노-에멀젼 OMC를 TiO$_2$로 포집하는 과정에서 hydrophilic character를 갖는 레시친으로 TiO$_2$를 안정화하여 보습성을 더욱 향상시켰다. 합성한 inorganic-organic hybrid nano-material는 TEM을 이용하여 나노 미립자의 morphologies를 규명하였고, UV-Visible spectrometer를 이용하여 자외선 흡수를 측정하였다. 또한 X-ray diffractometer를 이용하여 나노-에멀젼 OMC를 포집하고 있는 TiO$_2$ 미립자가 갖는 특성인 pore의 크기와 구조를 측정하였다. 화장품적인 응용으로서 SPF analyzer 측정결과 기존의 powder-OMC에 비하여 우수한 자외선 차단 효과를 나타내었으며, OMC의 피부 침투도 훨씬 줄일 수 있어 OMC의 피부 부작용을 크게 줄일 수 있을 것이다.>$\pm$0.06 $\mu$g/g 범위였다. 4. 날결명자 분말첨가군 각 조직에 축적된 카드뮴 함량이 제일 낮았던 C4를 Cl과 비교한 결과 뇌, 심장, 비장, 간, 폐, 고환, 신장, 대퇴부근육, 다리뼈에 각각 49.03, 22.56, 36.02, 35.75, 41.75, 36.20, 37.00, 22.77, 56.67 %의 감소를 보였으며, 각 장기의 함량은 뇌<다리뼈<대퇴부 근육<고환<폐<심장<비장<신장<간 순 이었다. 5. 카드뮴 총 섭취량으로 장기 및 조직의 카드뮴 평균함량에 대한 축적율은 카드뮴만 섭취한 군(Cl) 의 경우 7.14%이었으며, 결명자 분말 첨가군인 C2, C3, C4군의 경우 각각 4.91, 4.81, 4.50 %이었다. 6. 체모의 카드뮴 함량은 Cl군이 가장 높았고, 결명자 첨가군들의 카드뮴 함량은 6주째까지 모든 시험군에서 증가하는 경향을 보였으며, 6주 이후에는 감소되는 경향을 보였다. 7. 분변 중 카드뮴 함량은 C4군이 가장 높았고, 결명자 첨가군들의 카드뮴 함량은 C3군과 C4군을 제외한 나머지 군들에서 완만하게 증가하는 경향을 보였으며, 6주째에 카드뮴 함량이 감소되는 경향을 보였다가 6주 이후에 다시 카드뮴 함량이 증가하는 경향이었다.erefore the guidelines for iron supplementation and nutritional education to improve their iron status should be provided.한 질소제거를 N-balance로부터 구해보면, R3 반응조의 경우가 가장 높은 제거율(40.9%)을 보였다. 이상의 결과들을 볼 때, Bncillus 균주는 호기적 탈질을 일으킬 수 있는 가능성이 있고, Bncillus 균주를 이용한 B3 공정은 탈질에 이용되는 탄소량이 거의 없고, 적은 alkalinity 소모에 의한 경제적 이익 등 장점을 가진 공정으로 보여 진다.수록 푹신한 감이 있는

• 한국전기전자재료학회논문지
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• 제29권11호
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• pp.690-695
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• 2016

Induction cooktop has a great attention due to its safety, quick heating and cleanness compared to gas oven. However, the materials for induction cookware is limited to steel or stainless-steel which has the magnetic property. Recently, it has been tried to apply various porcelain to induction cookware after printing the silver layer on the bottom of cookware plates and co-firing at high temperature. Glass frits are added in the silver paste to improve an adhesion force between porcelain materials containers and transferred silver layer. The hybrid silver pastes for induction cookware requires the proper electrical resistance and the thermal conductivity with base plates. After sintering process at $800^{\circ}C$, a part of melted glass migrated to the porcelain and the rest of the glass frit was exposed to the surface. It was confirmed that most of the glass frit formed an adhesion layer between the porcelain and transferred silver layer that enhances the adhesion force.

• Advances in nano research
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• 제1권2호
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• pp.71-82
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• 2013

A simple chemical precipitation technique is reported for the synthesis of a hybrid nanostructure of single-wall carbon nanotubes (SWCNT) and titania ($TiO_2$) nanocrystals of average size 5 nm, which may be useful as a prominent photocatalytic material with improved functionality. The synthesized hybrid structure has been characterized by transmission electron microscopy (HRTEM), energy-dispersive X-ray analysis (EDAX), powder X-ray diffractometry (XRD), Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy. It is clearly revealed that nearly monodispersed titania nanocrystals (anatase phase) of average size 5 nm decorate the surfaces of SWCNT bundles. The UV-vis absorption study shows a blue shift of 16 nm in the absorbance peak position of the composite material compared to the unmodified SWCNTs. The photoluminescence study shows a violet-blue emission in the range of 325-500 nm with a peak emission at 400 nm. The low temperature electrical transport property of the synthesized nanomaterial has been studied between 77-300 K. The DC conductivity shows semiconductor-like characteristics with conductivity increasing sharply with temperature in the range of 175-300 K. Such nanocomposites may find wide applications as improved photocatalyst due to transfer of photo-ejected electrons from $TiO_2$ to SWCNT, thus reducing recombination, with the SWCNT scaffold providing a firm and better positioning of the catalytic material.

• 한국재료학회지
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• 제15권3호
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• pp.166-171
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• 2005

Fe-6Al-9Si(N) alloy powders were synthesized by hybrid process of chemical nitrification and mechanical milling. The nitriding treatment on Fe-6Al-9Si alloy powders formed $\gamma'-Fe_4N$ phase on the powders surface. The nitriding-treated powders were pulverized by horizontal high-energy ball milling machine. The longer ball milling time tended to reduce the size of alloy powders. In ball milling for 36h, extremely fine powders with about $7\~9wt\%$ nitrogen were obtained. Through X-ray diffraction analysis on the powders, it was found out that the longer milling time caused a disappearance of the crystallinity of $\alpha-Fe$ in the powders. TEM study confirmed that the powders is comprised of a few tens nano-meter sized crystals, including $\alpha-Fe$ phase with partially $\gamma'-Fe_4N$ phase. Hysteresis curves of the synthesized powders measured by VSM revealed lower saturation magnetization and higher coercivity, which seemed to be attributed to nitrogen-impregnation and severe residual stress developed during the high energy milling. Microstructure observation on the powder annealed at 873 K for 1 h showed 10 to 20 nm sized $\alpha-Fe$ crystal. Such a enhanced crystallinity significantly increased the magnetization and decreased the coercivity, which was attributed to not only the crystallinity but also residual stress relaxation.