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Machining Characteristics of Micro Structure using Single-Crystal Diamond Tool on Cu-plated Mold

단결정 다이아몬드공구를 사용한 Cu 도금된 몰드의 미세 구조체 가공특성

  • Kim, Chang-Eui (Department of Applied Hybrid Materials, Graduate School of Convergence Science, Pusan National University) ;
  • Jeon, Eun-chae (Nano Machining Lab., KIMM (Korea Institute of Machinery & Materials)) ;
  • Je, Tae-Jin (Nano Machining Lab., KIMM (Korea Institute of Machinery & Materials)) ;
  • Kang, Myung Chang (Department of Applied Hybrid Materials, Graduate School of Convergence Science, Pusan National University)
  • 김창의 (부산대학교 융합학부 하이브리드소재응용전공) ;
  • 전은채 (한국기계연구원 나노공정연구실) ;
  • 제태진 (한국기계연구원 나노공정연구실) ;
  • 강명창 (부산대학교 융합학부 하이브리드소재응용전공)
  • Received : 2015.06.04
  • Accepted : 2015.06.21
  • Published : 2015.06.28

Abstract

The optical film for light luminance improvement of BLU that is used in LCD/LED and retro-reflective film is used as luminous sign consist of square and triangular pyramid structure pattern based on V-shape micro prism pattern. In this study, we analyzed machining characteristics of Cu-plated flat mold by shaping with diamond tool. First, cutting conditions were optimizing as V-groove machining for the experiment of micro prism structure mold machining with prism pattern shape, cutting force and roughness. Second, the micro prism structure such as square and triangular pyramid pattern were machined by cross machining method with optimizing cutting conditions. Burr and chip shape were discussed with material properties and machining method.

Keywords

References

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