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http://dx.doi.org/10.4150/KPMI.2013.20.5.355

Comparison of Micro Trench Machining Characteristics with Nonferrous Metal and Polymer using Single Diamond Cutting Tool  

Choi, Hwan-Jin (Devision of Nano-Mechanical Systems, Korea Institute of Machinery and Materials)
Jeon, Eun-Chae (Devision of Nano-Mechanical Systems, Korea Institute of Machinery and Materials)
Choi, Doo-Sun (Devision of Nano-Mechanical Systems, Korea Institute of Machinery and Materials)
Je, Tae-Jin (Devision of Nano-Mechanical Systems, Korea Institute of Machinery and Materials)
Kang, Myung-Chang (National Core Research Center for Hybrid Materials Solution, Pusan National University)
Publication Information
Journal of Powder Materials / v.20, no.5, 2013 , pp. 355-358 More about this Journal
Abstract
Micro trench structures are applied in gratings, security films, wave guides, and micro fluidics. These micro trench structures have commonly been fabricated by micro electro mechanical system (MEMS) process. However, if the micro trench structures are machined using a diamond tool on large area plate, the resulting process is the most effective manufacturing method for products with high quality surfaces and outstanding optical characteristics. A nonferrous metal has been used as a workpiece; recently, and hybrid materials, including polymer materials, have been applied to mold for display fields. Thus, the machining characteristics of polymer materials should be analyzed. In this study, machining characteristics were compared between nonferrous metals and polymer materials using single crystal diamond (SCD) tools; the use of such materials is increasing in machining applications. The experiment was conducted using a square type diamond tool and a shaper machine tool with cutting depths of 2, 4, 6 and 10 ${\mu}m$ and a cutting speed of 200 mm/s. The machined surfaces, chip, and cutting force were compared through the experiment.
Keywords
Rectangular diamond tool; Micro trench; Nonferrous metal; Polymer; Mold; Diamond tool;
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