• 제목/요약/키워드: Hot-top ratio

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저압탕 고청정 대형 잉고트 제조 연구 (Study on the Fabrication of a Large Steel Ingot with the Ultra Clean and Low Hot Top Ratio)

  • 오상훈;이동희;김남수;남궁정
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.91-93
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    • 2009
  • A large steel ingot needs to be larger and larger in size and an ultra high clean, no defect in quality with a low hot top ratio for the resent heavy industry. The demands are very difficult to achieve simultaneously because of their contradictive effect to each other in results. In this study, 30ton steel ingot was cast in a foundry with an optimized design parameter of cast mold and cast process conditions for the low hot top ratio, 12%. The cast ingot was analyzed in macro defect, segregations, and cleanness. No macro defect was founded in central surface of the ingot. The degree of segregation and cleanness are in the controlled range with a sound quality.

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열분해 카본블랙 사용량에 따른 밀입도 아스팔트 혼합물 성능 평가 (Performance Evaluation of Dense Graded Asphalt Mixture Modfied by Pyrolysis Carbon Black)

  • 이관호
    • 한국산학기술학회논문지
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    • 제17권3호
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    • pp.732-737
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    • 2016
  • 본 폐타이어로부터 추출한 열분해 카본블랙(PCB)을 13mm 표층용 밀입도 아스팔트 혼합물 공용성능을 평가하였다. 최적배합설계를 시행하였고, 최적아스팔트 함량은 5.8%을 이용하였다. 아스팔트 혼합물의 탄성계수 평가를 위해 자유단 공진주 시험하였다. PCB 사용량이 증가하면, 측정된 탄성계수는 감소하였다. 다만, 감쇄비 변화는 미미한 것으로 나타났다.평가시험은 간접인장강도시험, 소성변형시험 및 포장설계법을 이용한 전산해석을 이용하였다. PCB 사용시 수침 전과 후의 강도감소율이 평균 10% 이하로 나타났다. 소성변형의 경우 PCB 10% 이상 사용시 오히려 소성변형이 크게 발생하였다. 포장 설계법 전산해석으로부터, PCB 5% 사용시 Top-Down 및 Bottom-Up 균열 저항성이 증가하였고, 소성변형 저감 효과가 크게 나타났다. 열분해 카본블랙 10% 및 15% 사용시 소성변형은 적게 나타났지만, 내구성은 크게 저하되는 것으로 나타났다. 전체적으로 PCB 5%를 이용한 표층용 아스팔트 혼합물의 공용성이 가장 우수한 것으로 나타났다.

대형 크랭크스로우의 예비성형체 양끝단부 재료특성과 단조공정에 관한 연구 (A Study on the Material Properties of Both End Sides of Preform and Forging Process in Large Crank Throw)

  • 김영득;김동영;김동권;김재철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1513-1516
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    • 2003
  • A crank throw, which is one of the crankshaft part for a large diesel engine is manufactured by closed die forging or open die forging. For the purpose of improvement of productivity the open die forging is usually adopted these days. However it has disadvantage of low yield ratio compare to closed die forging. To overcome this problem, the material properties for hot top and bottom zones of ingot are investigated to utilize them to the product and a modified forging process to reduce the material loss of ingot body through forging analysis according to forging factors(a , R, Ø$\sub$B/, Ø$\sub$D/) is suggested.

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EFFECT OF PARTITION AND SPECIES DIFFUSIVITY ON DOUBLE DIFFUSIVE CONVECTION OF WATER NEAR DENSITY MAXIMUM

  • Sivasankaran, S.;Kandaswamy, P.
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • 제11권1호
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    • pp.71-83
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    • 2007
  • The double diffusive convection of cold water in the vicinity of its density maximum in a rectangular partitioned enclosure of aspect ratio 5 with isothermal side walls and insulated top and bottom is studied numerically. A thin partition is attached to the hot wall. The species diffusivity of the fluid is assumed to vary linearly with concentration. The governing equations are solved by finite difference scheme. The effects of position and height of the partition, variable species diffusivity and enclosure width are analyzed for various hot wall temperatures. It has been found that adding partition on the hot wall reduces the heat transfer. The density inversion of the water has a great influence on the natural convection. When increasing species diffusivity parameter heat and mass transfer rate is decreased.

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바이오 센서 적용을 위한 수직형 이중게이트 InGaAs TFET의 게이트 열화 현상 분석 (Constant Voltage Stress (CVS) and Hot Carrier Injection (HCI) Degradations of Vertical Double-date InGaAs TFETs for Bio Sensor Applications)

  • 백지민;김대현
    • 센서학회지
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    • 제31권1호
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    • pp.41-44
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    • 2022
  • In this study, we have fabricated and characterized vertical double-gate (DG) InGaAs tunnel field-effect-transistors (TFETs) with Al2O3/HfO2 = 1/5 nm bi-layer gate dielectric by employing a top-down approach. The device exhibited excellent characteristics including a minimum subthreshold swing of 60 mV/decade, a maximum transconductance of 141 µS/㎛, and an on/off current ratio of over 103 at 20℃. Although the TFETs were fabricated using a dry etch-based top-down approach, the values of DIBL and hysteresis were as low as 40 mV/V and below 10 mV, respectively. By evaluating the effects of constant voltage and hot carrier injection stress on the vertical DG InGaAs TFET, we have identified the dominant charge trapping mechanism in TFETs.

유속에 따른 열선의 과열비 조정을 통한 열선유속계의 감도향상에 관한 연구 (Sensitivity Enhancement of a Hot-Wire Anemometer by Changing Overheat Ratio with Velocity)

  • 이신표;고상근
    • 대한기계학회논문집
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    • 제19권10호
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    • pp.2678-2689
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    • 1995
  • In this study, a new hot-wire anemometer which has greater sensitivity than that of a constant temperature anemometer (CTA) was proposed. In contrast to CTA, the wire working resistance of the new anemometer increases with flow velocity, that is, the operating mode of the wire becomes variable temperature. The variable temperature anemometer(VTA) was made by substituting a voltage controlled variable resistor such as photoconductive cell or transistor for one of the resistors in the bridge. By positively feeding back the bridge top signal to the input side of these electronic components, the wire overheat ratio could be increased with velocity automatically. Static response analyses of the VTA, constant voltage anemometer (CVA) and CTA were made in detail and calibration experiments were performed to validate the proposed operating principle. The wire operating resistance of the CVA decreases with velocity and this leads to lower sensitivity than that of a CTA. But the sensitivity of the newly proposed VTA is superior to that of a CTA, since the wire overheat ratio increases with velocity. Consequently, it is found that the major factor that is responsible for large sensitivity of a VTA is not the working resistance itself but the change of the wire working resistance with velocity.

비정질 n형 Si 박막을 이용한 자기터널링 트랜지스터 제작과 특성 (Fabrication and Characteristics of Magnetic Tunneling Transistors using the Amorphous n-Type Si Films)

  • 이상석;이진용;황도근
    • 한국전기전자재료학회논문지
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    • 제18권3호
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    • pp.276-283
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    • 2005
  • Magnetic tunneling transistor (MTT) device using the amorphous n-type Si semiconductor film for base and collector consisting of the [CoFe/NiFe](free layer) and Si(top layer) multilayers was used to study the spin-dependent hot electron magnetocurrent (MC) and tunneling magnetoresistance (TMR) at room temperature. A large MC of 40.2 % was observed at the emitter-base bias voltage ( $V_{EB}$ ) of 0.62 V. The increasing emitter hot current and transfer ratio ( $I_{C}$/ $I_{E}$) as $V_{EB}$ are mainly due to a rapid increase of the number of conduction band states in the Si collector. However, above the $V_{EB}$ of 0.62 V, the rapid decrease of MC was observed in amorphous Si-based MTT because of hot electron spin-dependent elastic scattering across CoFe/Si interfaces.

온간하이드로포밍을 이용한 알루미늄 자동차부품 제조기술 개발 (Development of Manufacturing Technology for Aluminum Automotive part with Warm Hydroforming)

  • 손성만;이문용;김봉준;문영훈;이영선
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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    • pp.93-98
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    • 2006
  • Warm forming technology was classified into hot gas forming of using compressible fluid as a nitrogen gas and warm hydroforming of using the incompressible fluid as a thermal oil by using medium fluid. In this study, the aluminum side-rail part was developed with warm hydroforming technology. For the warm hydroforming system, top and bottom die was designed to insert heating cartridge in die cavity and special indirect fluid heating system was designed to heat the thermal oil. As increase the temperature, hydroformability was increased linearly. Aluminum side-rail center part was formed 90% at the internal pressure of 100bar and perfectly formed at 300bar within a moderate temperature. The tube material used for warm hydroforming was a aluminum 6000 series alloy with the diameter of 120mm, thickness of 5mm, length of 1,300mm. Warm hydroformed side-rail center part had 20% of maximum expansion ratio and below 20% of maximum thinning ratio at corner radius. This results were provided to show warm hydroforming possibility for aluminum automotive components.

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분무성형법에 의한 Al 합금(AA2014) 대형봉상성형체 제조시 기공발생에 관한 연구 (A Study on the Creation of Porosity in Al Alloy(AA2014) Large Rod Preforms by Spray Forming)

  • 신돈수;윤의박
    • 한국주조공학회지
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    • 제17권5호
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    • pp.494-501
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    • 1997
  • In order to manufacture large rod preforms of 2014 Al alloy with a good mechanical property by spray forming method, it was spray-formed at a droplet temperature of $715^{\circ}C$, a droplet flight distance of 400mm, and a spraying angle of $35^{\circ}$. The rod preforms were extruded at $397^{\circ}C$ with the die temperature of $420^{\circ}C$ under the hot extrusion ratio 21:1 and T6 heat treatment was performed. The 2014 Al alloys cast by hot top process were also extruded and heat-treated at the same condition as a reference material. Microstructural observation and tensile test were carried out to investigate the effects of extrusion on microstructure and mechanical property of spray-formed Al alloy. Spray-formed Al alloys had many porosities due to inappropriate process conditions such as long droplet flight distance and low droplet temperature but have fine equiaxed grain. These porosities were reduced with decreasing in grain size by hot extrusion. Ultimate tensile strength and yield strength of spray formed-extruded 2014 Al alloy were inferior to those of the normal cast-extruded 2014 Al alloy, but elongations were superior. The control of porosity was important to get spray formed preform with a good mechanical property.

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가온 가압법에 의한 밀랍도포한지의 탈랍율이 탈랍지의 열화 거동에 미치는 영향 (Effect of Dewaxing Ratio of Beeswax-treated Hanji by Heat and Pressure Method on Aging Behavior of Dewaxed Hanji)

  • 조병욱;최도침;조병묵
    • 펄프종이기술
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    • 제44권3호
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    • pp.15-21
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    • 2012
  • The optimum dewaxing ratio in dewaxing treatment by the heat and pressure method was investigated by considering aging stability of dewaxed Hanji. Commercial Hanji was coated with beeswax and thermally aged at $150^{\circ}C$ for 24 hours. Then it was dewaxed using the laboratory sheet press equipped with hot plates on both top and bottom sides. Dewaxing ratio was controlled by pressing temperature and time. Four type of dewaxed Hanji samples with different dewaxing ratio were prepared and thermally aged at $150^{\circ}C$. Then the aging stability of dewaxed Hanji samples was evaluated in terms of optical and strength properties. It was found that the aging stability of dewaxed Hanji was superior with higher dewaxing ratio. The result concluded that, in the aspect of aging stability, the coated beeswax in beeswax-treated Hanji shall be completely removed if the coated wax would be dewaxed.