• 제목/요약/키워드: Hot-Pressing Method

검색결과 127건 처리시간 0.024초

HIP 처리 티타늄기 MMC 의 기계적 특성평가 (Estimation of Mechanical Properties of Tungsten-Fiber-Reinforced Ti-MMCs by Hot Isostatic Pressing)

  • 손선영;;이종형;김영태;이도경;손용제;장현덕
    • 대한기계학회논문집A
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    • 제34권4호
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    • pp.407-412
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    • 2010
  • 새로운 티타늄기 MMCs(W/ Ti-6Al-4V)에 대한 기계적 특성에 대한 연구를 행하여 평가한 결과를 나타내었다. HIP(hot isostatic pressing) 제조법과 RS(Rotary Swaging) 2 차 가공을 통하여 텅스텐 섬유 함유율이 각각 6, 9, 12 vol%인 W/Ti-6Al-4V MMCs 를 제작하였으며, 경도는 기존의 Ti-6Al-4V 합금과 비교하여 20-30%, 인장강도는 50%(비강도-38%) 높은 값을 얻었다. 섬유 함유율 9vol.% 에서 가장 높은 인장 값을 나타내었으며, MMCs 에서 메트릭스와 계면 사이에 생성된 확산상에 의해서 경도 및 인장강도가 향상되었다. 또한 피로 강도를 향상 시키기 위한 방법으로 메트릭스의 질적 향상을 위한 HIP 제작조건에 대한 추가적인 연구가 필요하다.

입자배향(Pb, Ba, La) $Nb_2O_6$ 압전세라믹스의 제작 및 그 전기적.광학적 특성 (Electrical and Optical Properties of Grain-Oriented (Pb, Ba, La) $Nb_2O_6$ Piezoelectric Ceramics)

  • 남효덕;조상희;영전방유
    • 한국세라믹학회지
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    • 제25권3호
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    • pp.268-276
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    • 1988
  • KCI을 사용한 용융염합성법에 의해 침상형$(Pb_{1-x}Ba_x)_{1-y}La_{2y/3}Nb_2O_6$ (PBLN)분말을 합성하고 합성분말의 형상에 미치는 Ba 및 La 치환의 영향을 조사하였다. 또 이 침상형 분말을 사용하여 doctor-blade법 및 hot-press 법에 의해 입자배향 세라믹스를 제작하고 유전적, 압전적, 광학적 성질을 조사하였다. 얻어진 PBLN 분말의 형상 및 입자배향 PBLN 세라믹스의 전기적 특성은 분말합성시의 열처리조건과 Ba 및 La 치환량에 따라 현저히 달랐다. 특히 PBLN 세라믹스의 유전율 및 전기기계결합계수는 입자배향 세라믹스 제작시의 가압방향에 따라 뚜렷한 이방성을 나타내었다.

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Bonding Performance of Maltodextrin and Citric Acid for Particleboard Made From Nipa Fronds

  • Santoso, Mahdi;Widyorini, Ragil;Prayitno, Tibertius Agus;Sulistyo, Joko
    • Journal of the Korean Wood Science and Technology
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    • 제45권4호
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    • pp.432-443
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    • 2017
  • Maltodextrin and citric acid are two types of natural materials with the potential as an eco-friendly binder. Maltodextrin is a natural substance rich in hydroxyl groups and can form hydrogen bonds with lignoselulosic material, while citric acid is a polycarboxylic acid which can form an ester bond with a hydroxyl group at lignoselulosic material. The combination of maltodextrin and citric acid as a natural binder materials supposed to be increase the ester bonds formed within the particleboard. This research determined to investigate the bonding properties of a new adhesive composed of maltodextrin/citric acid for nipa frond particleboard. Maltodextrin and citric acid were dissolved in distillated water at the ratios of 100/0, 87.5/12.5, 75/25 and 0/100, and the concentration of the solution was adjusted to 50% for maltodextrin and 60% citric acid (wt%). This adhesive solution was sprayed onto the particles at 20% resin content based on the weight of oven dried particles. Particleboards with a size of $25{\times}25{\times}1cm$, a target density $800kg/m^3$ were prepared by hot-pressing at press temperatures of $180^{\circ}C$ or $200^{\circ}C$, a press time of 10 minute and board pressure 3.6 MPa. Physical and mechanical properties of particleboard were tested by a standard method (JIS A 5908). The results showed that added citric acid level in maltodextrin/citric acid composition and hot-pressing temperature had affected to the properties of particleboard. The optimum properties of the board were achieved at a pressing temperature of $180^{\circ}C$ and the addition of only 20% citric acid. The results also indicated that the peak intensity of C=O group increased and OH group decreased with the addition of citric acid and an increase in the pressing temperature, suggesting an interreaction between the hydroxyl groups from the lignocellulosic materials and carboxyl groups from citric acid to form the ester groups.

알칼리형 연료전지용 다공성 니켈수소극의 촉매특성개선 (Improvement of the Catalytic Properties of Porous Nickel Hydrogen Electrodes for Alkaline Fuel Cell)

  • 이홍기;이주성
    • 공업화학
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    • 제3권2호
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    • pp.230-239
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    • 1992
  • 알칼리형 연료전지의 수소극을 제작하기 위해 니켈을 사용하였다. 분극곡선을 측정한 결과 최적의 전해질 농도와 운전온도 조건은 6N KOH와 $80^{\circ}C$였다. 다양한 양의 PTFE 현탁액을 첨가하며 제조한 수소극에서의 전도도와 겉보기기공도 및 전류밀도를 비교한 결과 10wt%의 PTFE를 첨가하는 경우가 가장 적당함을 알았다. CO 화학흡착량으로부터 표면적을 구했으며 10wt%의 PTFE를 침적시키고 $340^{\circ}C$에서 소결시켜 제조한 수소극의 경우 $200mA/cm^2$ 이상의 전류밀도를 나타내었다. 전극의 표면구조를 SEM으로 관찰하였고 cold pressing, hot pressing, rolling 및 calendering 방법 등의 전극제작방법에 따른 전기화학적 특성을 고찰하였다.

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유한요소해석을 이용한 핫스탬핑 공정시 발생하는 온도 이력 및 상변태 해석 (Analysis of Phase Transformation and Temperature History during Hot Stamping Using the Finite Element Method)

  • 윤승채;김도형
    • 소성∙가공
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    • 제22권3호
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    • pp.123-132
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    • 2013
  • Hot stamping, which is the hot pressing of special steel sheet using a cold die, can combine ease of shaping with high strength mechanical properties due to the hardening effect of rapid quenching. In this paper, a thermo-mechanical analysis of hot stamping using the finite element method in conjunction with phase transformations was performed in order to investigate the plastic deformation behavior, temperature history, and mechanical properties of the stamped car part. We also conducted a fully coupled thermo-mechanical analysis during the stamping and rapid quenching process to obtain the mechanical properties with the consideration of the effects of plastic deformation and phase transformation on the temperature histories at each point in the part. The finite element analysis could provide key information concerning the temperature histories and the sheet mechanical properties when the phase transformation is properly considered. Such an analysis can also be used to determine the effect of cyclic cooling on the tooling.

비정질 $AI_{85}Ni_{10}Y_{5}$ 합금 리본의 벌크화와 어닐링에 따른 기계적 특성 (Bulk Processing of an Amorphous $AI_{85}Ni_{10}Y_{5}$ Alloy Ribbon and Mechanical Properties by Annealing Treatment)

  • 고병철;김종현;유연철
    • 소성∙가공
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    • 제8권6호
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    • pp.626-633
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    • 1999
  • $Al_{85}Ni_{10}Y_5$ (at. %) amorphous alloy ribbons have been produced by rapidly solidification process and consolidated by the conventional powder metallurgy method. The grains with ∼90 nm were obtained in the Al85Ni10Y5 alloy extrudates by hot-pressing followed by hot-extusion. To investigate the effect of heat treatment on microstructural change of the extrudates, heat treatment was carried out from 200℃ to 400℃ at the step of 50℃. In addition, mechanical properties of the extrudates were analysed from torsion test at the temperature range or 400∼500℃ under a strain rates of 0.2, 0.5, and 1.0/sec. The extrudates showed a flow stress of ∼190 MPa and low elongation of ∼150% at 400℃, contributing to the enhancement of ductility and hardness for extrudates. Also, grain boundary sliding was occurred in the $Al_{85}Ni_{10}Y_5$ alloy during hot deformation.

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Fabrication and Characteristics of Chitosan Non-woven Fabric developed using only water as plasticizer

  • Lee, Shin-Hee;Hsieh, You-Lo
    • 한국의류산업학회지
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    • 제16권2호
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    • pp.319-325
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    • 2014
  • This article describes a method for producing chitosan non-woven fabrics by just hot pressing without the use of a binder. A study has been made of the wet spinning of chitosan fiber. The fibers were rinsed thoroughly in running water and chopped wet into staples of with a length of approximately 5-10 mm. The chopped chitosan staples were dispersed uniformly in water and fabricated using a non-woven making machine. This study examined the formation and the characteristics of chitosan non-woven fabrics manufactured by hot pressing without the use of a binder. The effects of the non-woven fabrication conditions on the thermal, morphological, structural, and physical properties of chitosan non-woven fabric with and without water as a plasticizer were studied. The temperature of the exothermic peak, decomposition of chitosan fibers increased with increasing heating rate. Water in the chitosan fiber effectively plasticized the chitosan fiber. The thermal bonded structure of the wet chitosan fiber with water as a plasticizer was clearly found in many parts of the non-woven fabric at a fabrication temperature of $200^{\circ}C$. The intensity and profile of the (100) plane($2{\theta}=10.2^{\circ}$) and (040) plane($2{\theta}=20.9^{\circ}$) in the chitosan non-woven fabric decreases and became smooth in the non-woven fabric formation by melting.

DFSS 기법을 이용한 RTP 성형기의 대면적 전사성 향상 (Improvement of Large Area Replicability Using DFSS in RTP System)

  • 홍석관;김흥규;허영무;강정진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.571-572
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    • 2006
  • RTP (rapid thermal pressing), one of micro-pattern replication techniques like hot embossing, is focused on achieving shorter cycle time. DFSS(Design for Six Sigma) has been applied in order to enhance the completeness of the development process for RTP system. According to DIDOV roadmap, we derived design concepts and subsequently decided the main performances, design factors, and components for RTP system. In the design process of RTP system using finite element analysis, it was realized that its structural characteristics affect large area replicability. Optimizing structural design factors, based on CAE, it was checked out that its large area replicability could be improved in a virtual test. Finally, we have a plan to validate the large area replicability of the developed RTP system, by performing micro-pattern replication tests with polymeric sheets.

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Sintering and Oxidation of GdB4 Synthesized by B4C Reduction Method

  • Sonber, Jitendra Kumar;Murthy, Tammana Shri Ram Chandra;Sairam, Kannan;Kain, Vivekanand
    • 한국세라믹학회지
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    • 제54권2호
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    • pp.121-127
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    • 2017
  • Gadolinium tetraboride ($GdB_4$) was synthesized by reduction of $Gd_2O_3$ using boron carbide in presence of carbon. Effect of temperature on product quality was investigated. Pure $GdB_4$ powder was obtained in vacuum at $1500^{\circ}C$. Pressureless sintering experiments revealed that sintering takes place only above $1600^{\circ}C$. A maximum density of 77.1% of the theoretical value was obtained at $1800^{\circ}C$ by pressureless sintering. Hot pressing resulted in 95.5% of theoretical density at the lower temperature of $1700^{\circ}C$ under 35 MPa pressure. Hardness and fracture toughness of dense $GdB_4$ were measured and found to be 21.4 GPa and $2.3MPa{\cdot}m^{1/2}$, respectively. After exposure to air at $900^{\circ}C$, the formation of a porous and non-protective oxide layer was observed.

가압소결된 다결정 $Bi_2Te_3-Bi_2Se_3$ 열전재료의 열전특성 (Thermoelectric properties of hot pressed polycrystalline $Bi_2Te_3-Bi_2Se_3$)

  • 황창원;홍인근;백동규;최승철
    • 한국결정성장학회지
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    • 제4권4호
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    • pp.363-369
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    • 1994
  • $Bi_2Te_3$계 열전반도체에서 단결정재료는 성능이 우수한 반면에 그 제조에 있어서 긴 공정시간과 그에 따른 구성성분의 손실이 있다. 본 연구에서는 짧은 공정시간으로 단결정 $Bi_2Te_3$계 열전반도체 제조 공저으이 단점을 극복하기 위해서 $Bi_2Te_3$계 열전반도체 제조 공저의 단점을 극복하기 위해서 $Bi_2Te_3$계 열전반도체를 교류 통전 가압법으로 제작하였다. 이 소결 방법에서는 소결시간이 다른 방법과 비교하여 짧기 때문에 Te의 증발로 인한 결함의 발생을 줄일 수 있었으며 제조공정시 재료의 손실도 최소화할 수있었다. 가압 소결한 95 mol% $Bi_2Te_3-5 mol% Bi_2Se_3$ 다결정 열전반도체의 최적의 소결조건은 분말입도, 소결온도, 시간, 압력별로 각각 $125~250 {\mu}m, 400^{\circ}C$, 2분, $1500Kgf/cm^2$이고, 이조건에서 열전성능지수 $Z=2.2{\times}10^{-3}/K$이다.

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