• Title/Summary/Keyword: High-frequency transformer

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High Power Density, High Frequency, and High Voltage Pulse Transformer

  • Kim, S.C.;Jeong, S.H.;Nam, S.H.
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.11B no.4
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    • pp.180-184
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    • 2001
  • The high operation frequency mainly reduces transformer volume in the power supply. A high frequency and high voltage pulse transformer is designed, fabricated, and tested. Switching frequency of the transformer is 100 kHz. Input and output voltages of the transformer are 250 V and 4 kV, respectively. Normal operation power of the transformer is 3 kW. Maximum volume of the transformer is 400 $cm^3$. The power density is thus 7.5 W/$cm^3$. The transformer will be installed in a metal box that has nominal operation temperature of 85 degree centigrade. The transformer and other high voltage components in the box will be molded with Silicon RTV(Room Temperature Vulcaniza) that has a very low thermal conductivity. Procedure of design and test results are discussed. Analytical as well as experimental results of varous paramters such as transformer loss, leakage inductance, distributed capacitance are also discussed. In addition, thermal analysis results from ANSYS code for three different operation conditions are discussed.

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Efficiency Improvement of Microwave Oven Using a Pulse Power Supply Embedded HVC-High Frequency Transformer (HVC-고주파변압기 내장형 펄스전원장치를 이용한 Microwave Oven의 효율 향상)

  • 정병환;조준석;강병희;목형수;최규하
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.3
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    • pp.180-187
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    • 2004
  • A conventional power supply of a microwave oven has a 60Hz transformer and high voltage capacitor(HVC). Though it is very simple and has low cost, it has several problems such as large size, heavy weight and low efficiency To improve these problems, various high frequency inverter type power supply have been investigated and developed in recent years. But these cost is higher than the conventional one due to additional control circuit, fast switching devces. In this paper, a novel pulse power supply for microwave oven using high frequency transformer embedded HVC(High Voltage Capacitor) is proposed for down-sizing, cost reduction and efficient improvement. To verify the effectiveness of the proposed transformer, an equivalent circuit of transformer embedded HVC is derived and it's characteristic is described. And the validity of the proposed pulse power supply embedded HVC-high frequency transformer is shown by simulations and experiments accroding to various operating conditions.

Series Resonant ZCS- PFM DC-DC Converter using High Frequency Transformer Parasitic Inductive Components and Lossless Inductive Snubber for High Power Microwave Generator

  • Kwon, Soon-Kurl;Saha, Bishwajit;Mun, Sang-Pil;Nishimura, Kazunori;Nakaoka, Mutsuo
    • Journal of Power Electronics
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    • v.9 no.1
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    • pp.18-25
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    • 2009
  • Conventional series-resonant pulse frequency modulation controlled DC-DC high power converters with a high-frequency transformer link which is designed for driving the high power microwave generator has the problem of hard switching commutation at turn-on and turn-off of active power switching devices. This problem is due to the influence of the magnetizing current of the high-frequency transformer. This paper presents a novel prototype for a high-frequency transformer using parasitic parameters with a lossless inductive snubber and a series resonant capacitor assisted series-resonant zero current switching pulse frequency modulated DC-DC power converter, which is designed using a high power magnetron for microwave ovens. In order to implement a complete and efficient soft switching commutation, the performance of the new converter topology is practically confirmed and evaluated in the prototype of a power microwave generator.

A Study on Core Structure of High Frequency Transformer to Improve Efficiency of Module-Integrated Converter

  • Yoo, Jin-Hyung;Jung, Tae-Uk
    • Journal of Magnetics
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    • v.19 no.3
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    • pp.295-299
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    • 2014
  • Recently, module-integrated converter (MIC) research has shown interest in small-scale photovoltaic (PV) generation. The converter is capable of efficient power generation. In this system, the high frequency transformer should be made compact, and demonstrate high efficiency characteristics. This paper presents a core structure optimization procedure to improve the efficiency of a high frequency transformer of compact size. The converter circuit is considered in the finite element analysis (FEA) model, in order to obtain an accurate FEA result. The results are verified by the testing of prototypes.

Study of 60Hz Transformer-less High Frequency Linked Grid-Connected Power Conditioners for Photovoltaic Power System (60Hz 절연변압기가 없는 고주파링크방식 계통연계형 태양광발전시스템 고찰)

  • 유권종;정영석;최주엽
    • The Transactions of the Korean Institute of Power Electronics
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    • v.7 no.6
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    • pp.563-569
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    • 2002
  • This paper proposes an inverter for the grid-connected photovoltaic system based on the transformer-less inverter. This system consists of a high frequency DC-DC converter, high frequency transformer, diode bridge rectifiers, a DC filter, a low frequency inverter, and an AC filter. The 20kHz switched high frequency converter is used to generate bipolar PWM pulse, and the high frequency transformer transforms its voltage twice, which is subsequently rectified by diode bridge rectifiers for a full-wave rectified 60 Hz sine wave power output. Even though the high frequency link system needs more power semiconductors, a reduced size, light weight, and saved parts cost make this system more comparative than other power conditioning systems due to elimination of 60Hz transformer.

A Study on the Failure Analysis and Representation Test Method of High Frequency Transformer for SMPS (SMPS용 고주파 트랜스의 고장의 분석 및 재현시험법에 관한 연구)

  • Lim, Hong-Woo;Lee, Young-Joo;Han, Ji-Hun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.4
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    • pp.766-770
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    • 2011
  • In this paper, we describe the failure analysis and representation test method that applied high frequency transformer for SMPS through analysing insulation resistance, frequency characteristic, CT analysis, Q-factor atc. And we study the judgement method that a high frequency transformer affects to other beside parts in different condition or environment. According to this method, we devise a plan for the field failure prevent and propose the securing product reliability of high frequency transformer.

Analysis of A Fixed Frequency LCL-type DC-DC Converter Including the Effect of High-Frequency Transformer (변압기 영향을 포함한 고정주파수 LCL형 DC-DC 컨버터 해석)

  • Park, Sangeun;Cha, Hanju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.1
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    • pp.81-87
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    • 2016
  • An LCL-type Isolated dc-dc converter operating for constant output voltage is analyzed, including the effect of a high frequency transformer using ac complex circuit approximation. Its solution is derived and is used to obtain the characteristics of the proposed converter. The analyses show through converter modeling, phasor diagram and gain comparison that inclusion of a high frequency transformer results in introduction of magnetizing inductance and leakage inductances at conventional LCL dc-dc converter with ideal transformer. The theoretical and simulation results are presented in case of the wide variations in input voltage and load current in detail. Analysis and simulation results observed that introduction of a transformer in the dc-dc converter had considerable effect on the performance, especially in the case of low output voltage and large load.

A study on an optimal design of the high frequency transformer in LLC DC to DC resonant converter (LLC DC to DC 공진 컨버터의 고주파 변압기 최적화 설계에 관한 연구)

  • Jong-Hae Kim
    • Journal of IKEEE
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    • v.27 no.4
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    • pp.587-600
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    • 2023
  • This paper presents an optimal design of the slim type high frequency transformer used in the LLC DC to DC resonant converter for 65-inch UHD-TV with the rated power of 315W. This paper also performs an optimal design of the slim type high frequency through core loss analysis, AC winding loss analysis, and optimization design of the winding arrangement of the LLC resonant transformer. Particularly, the high-efficiency and slim type high frequency transformer based on the obtained results from theoretical analysis in this paper is constructed in the interleaved and vertical winding structures of its transformer to realize the winding method of automatic type and minimize AC winding loss. The primary and secondary windings of the slim type high frequency transformer the vertical winding structure proposed in this paper used the Litz-wire windings, PCB and copper plate windings, respectively. Finally, an optimal design of the slim type high frequency transformer proposed in this paper was carried out through the experimental results to confirm the validity of theoretical analysis based on the simulation results using Maxwell 2D and 3D tool.

A study on design method for high frequency transformer with high inulation voltage (높은 절연전압을 갖는 고주파 변압기 설계 방법에 관한 연구)

  • Kang, Kyoung Pil;Kim, Ho-Sung;Cho, Jintae;Cho, Younghoon
    • Proceedings of the KIPE Conference
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    • 2017.11a
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    • pp.27-28
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    • 2017
  • In this paper, design method for a high frequency transformer with high insulation is presented. The insulation performance of the high frequency transformer is determined by the distance between primary and secondary windings, and the characteristics of dielectric material. For the voltage strength safty, a high frequency transformer model is designed. By using computer simulation, the transformer model is evaluated.

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Recent PV PCS Technology (국내외 PV PCS 기술현황)

  • Choi Ju-Yeop;You Gwon-Jon;Jeong Young-Seok;So Jeong-Hoon;Choy Ick
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.117-122
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    • 2005
  • This paper proposes an inverter for the grid-connected photovoltaic system based on the transformer-less inverter. This system consists of a high frequency converter bridge, high frequency transformer, diode bridge rectifiers, a DC filter, a low frequency inverter bridge, and an AC filter. The high frequency converter bridge switching at 20kHz is used to generate bipolar PWM pulse, and the high frequency transformer raise its voltage twice, which is subsequently rectified by diode bridge rectifiers to result in a full-wave rectified sine wave. Finally, it is unfolded by a low frequency inverter bridge to result in a 60Hz sine wave power output. Even though the high frequency link system needs more power semiconductors, a reduced size, light weight, and saved parts cost make this system more comparative than the other systems due to elimination of 60Hz transformer.

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