• 제목/요약/키워드: High temperature wear

검색결과 494건 처리시간 0.027초

실리콘 함유 DLC 박막의 마찰마모 시험에 의한 물리적 특성 및 화학적 결합 구조 변화 고찰 (A Study of a Changing of Physical and Chemical Intra-structure on Si-DLC Film during Tribological Test)

  • 김상권;이재훈;김성완
    • 열처리공학회지
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    • 제24권3호
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    • pp.127-132
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    • 2011
  • The silicon-containing Diamond-like Carbon (Si-DLC) film as an low friction coefficient coating has especially treated a different silicon content by plasma-enhanced chemical vapor deposition (PECVD) process at $500^{\circ}C$ on nitrided-STD 11 mold steel with (TMS) gas flow rate. The effects of variable silicon content on the Si-DLC films were tested with relative humidity of 5, 30 and 85% using a ball-on-disk tribometer. The wear-tested and original surface of Si-DLC films were analysed for an understanding of physical and chemical characterization, including a changing structure, via Raman spectra and nano hardness test. The results of Raman spectra have inferred a changing intra-structure from dangling bonds. And high silicon containing DLC films have shown increasing carbon peak ratio ($I_D/I_G$) values and G-peak values. In particular, the tribological tested surface of Si-DLC was shown the increasing hardness value in proportional to TMS gas flow rate. Therefore, at same time, the structure of the Si-DLC film was changed to a different intra-structure and increased hardness film with mechanical shear force and chemical reaction.

Thermal, Tribological, and Removal Rate Characteristics of Pad Conditioning in Copper CMP

  • Lee, Hyo-Sang;DeNardis, Darren;Philipossian, Ara;Seike, Yoshiyuki;Takaoka, Mineo;Miyachi, Keiji;Furukawa, Shoichi;Terada, Akio;Zhuang, Yun;Borucki, Len
    • Transactions on Electrical and Electronic Materials
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    • 제8권2호
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    • pp.67-72
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    • 2007
  • High Pressure Micro Jet (HPMJ) pad conditioning system was investigated as an alternative to diamond disc conditioning in copper CMP. A series of comparative 50-wafer marathon runs were conducted at constant wafer pressure and sliding velocity using Rohm & Haas IC1000 and Asahi-Kasei EMD Corporation (UNIPAD) concentrically grooved pads under ex-situ diamond conditioning or HPMJ conditioning. SEM images indicated that fibrous surface was restored using UNIPAD pads under both diamond and HPMJ conditioning. With IC1000 pads, asperities on the surface were significantly collapsed. This was believed to be due to differences in pad wear rates for the two conditioning methods. COF and removal rate were stable from wafer to wafer using both diamond and HPMJ conditioning when UNIPAD pads were used. Also, HPMJ conditioning showed higher COF and removal rate when compared to diamond conditioning for UNIPAD. On the other hand, COF and removal rates for IC1000 pads decreased significantly under HPMJ conditioning. Regardless of pad conditioning method adopted and the type of pad used, linear correlation was observed between temperature and COF, and removal rate and COF.

고감성 의류용 축열 니트소재의 물성 (Physical Property of Heat Storage Knitted Fabrics for High Emotional Garment)

  • 김현아;허경;김승진
    • 한국의류산업학회지
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    • 제17권2호
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    • pp.295-304
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    • 2015
  • This paper investigated wear comfort property of heat storage knitted fabrics for high emotional garment. For this purpose, ZrC imbedded PET knitted fabric was prepared and various physical properties such as thermal, wicking and drying characteristics were measured. In addition, far-infrared emission characteristics of ZrC imbedded PET was analysed and tactile hand property and dye affinity of ZrC imbedded knitted fabric were also studied in comparison with regular and other commercial heat storage PET knitted fabrics. It was observed that Zr imbedded amount in the yarn was 19.29% by ingredient analysis and far-infrared emission energy was $3.65{\times}10^2W/m^2$, emissivity was 0.906 at the range of wavelength $6{\sim}20{\mu}m$. It was found that maximum heat flow (Qmax) of ZrC imbedded PET knitted fabric was lower than that of regular PET one and warmth keepability rate was higher than that of regular PET one, which means ZrC imbedded PET have heat storage property. Drying property of ZrC imbedded knitted fabric was better than that of regular PET one due to heat by far-infrared emitted from ZrC in the core of filament. It revealed that wicking property of the ZrC imbedded fabric was not influenced by far-infrared emission, but affected by fibre physical properties. Tactile hand property of ZrC imbedded knitted fabric was not influenced by imbedding ZrC in the filament but affected preferably by structure of knitted fabric. Dye affinity of ZrC imbedded PET knitted fabric was less influenced by dyeing temperature and time than regular PET knitted one.

DED 적층 제조된 Stellite 6 조성합금의 열간등방압성형 후처리 (Effect of Hot Isostatic Pressing on the Stellite 6 Alloy prepared by Directed Energy Deposition)

  • 서주원;고재현;천영범;김영도;장진성;강석훈;한흥남
    • 한국분말재료학회지
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    • 제31권2호
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    • pp.152-162
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    • 2024
  • The directed energy deposited (DED) alloys show higher hardness values than the welded alloys due to the finer microstructure following the high cooling rate. However, defects such as microcracks, pores, and the residual stress are remained within the DED alloy. These defects deteriorate the wear behavior so post-processing such as heat treatment and hot isostatic pressing (HIP) are applied to DED alloys to reduce the defects. HIP was chosen in this study because the high pressure and temperature uniformly reduced the defects. The HIP is processed at 1150℃ under 100 MPa for 4 hours. After HIP, microcracks are disappeared and porosity is reduced by 86.9%. Carbides are spherodized due to the interdiffusion of Cr and C between the dendrite and interdendrite region. After HIP, the nanohardness (GPa) of carbides increased from 11.1 to 12, and the Co matrix decreased from 8.8 to 7.9. Vickers hardness (HV) decreased by 18.9 % after HIP. The dislocation density (10-2/m2) decreased from 7.34 to 0.34 and the residual stress (MPa) changed from tensile 79 to a compressive -246 by HIP. This study indicates that HIP is effective in reducing defects, and the HIP DED Stellite 6 exhibits a higher HV than welded Stellite 6.

초고속 용사 적용 고속 초고압 왕복동 펌프 플런저의 내구성 특성에 관한 연구 (A Study on Characteristics of Durability for Plunger of High Speed and Ultra-High Pressure Reciprocating Pump Using High Velocity Oxygen Fuel Spraying)

  • 배명환;박병호;정화;박희성
    • 한국자동차공학회논문집
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    • 제22권5호
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    • pp.20-28
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    • 2014
  • The high velocity oxygen fuel spraying (HVOF) is a kind of surface modification process technology to form the sprayed coating layer after spraying the powder to molten or semi-molten state by the ultra-high speed at the high-temperature heat source and conflicting with a substrate. It is desirable to melt completely the thermal spray powder in order to produce the coating layer with an optimal adhesion, however, because a semi-molten powder in a spray process has the low efficiency and become a factor that degrades the mechanical property by the inducement of pore-forming within the coating layer. To improve the wear resistance, corrosion resistance and heat resistance, in this study, the plungers of high-speed and ultra-high pressure reciprocating hydraulic pumps for oil and water used in ironwork are produced with $420J_2$ and the coating layers of plungers are formed by the powders of WC-Co-Cr and WC-Cr-Ni including the high hardness WC. The surface of these plungers is modified by the super-mirror face grinding machine using variable air pressure developed in this laboratory, and then the characteristics of cross-sectional microstructure, and surface roughness and hardness values between no operation and 100 days-operation are examined and made a comparison. The fine tops and bottoms on surface roughness curve of oil-hydraulic pump plunger sprayed by WC-Cr-Ni are molded more and higher than those of water-hydraulic pump sprayed by WC-Co-Cr because the plunger diameter of oil-hydraulic pump is 0.4 times smaller than that of water-hydraulic pump and the pressure of oil-hydraulic pump exerted on the plunger is operated with the 70 bars higher than that of water-hydraulic pump. As a result, it is found that the values of centerline average surface roughness and maximum height for oil-hydraulic pump plunger are bigger than those of water-hydraulic pump plunger.

기존 세라믹 및 초고속 용사 분말피막 표면개질 플런저의 내구성 특성에 관한 연구 (A Study on Durability Characteristics for Plungers of Conventional Ceramic and Surface Modification by Powder Coating Using High Velocity Oxygen Fuel Thermal Spray)

  • 배명환;박병호;정화
    • 한국자동차공학회논문집
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    • 제24권3호
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    • pp.285-293
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    • 2016
  • The high velocity oxygen fuel(HVOF) thermal spray is a kind of surface modification techniques to produce the sprayed coating layer. This process is to form the coating layer after spraying the powder to molten or semi-molten state by the ultra-high speed at the high-temperature heat source and conflicting with a substrate. The efficiency of thermal spraying is dropped, however, because the semi-molten powder in a spray process become a factor that degrades the mechanical property by the formed pore within the coating layer. Therefore, it is necessary to melt completely the thermal spray powder in order to produce the coating layer with an optimal adhesive force. In this study, to improve the wear resistance, corrosion resistance and heat resistance, the plungers of high-speed and ultra-high pressure reciprocating hydraulic pumps used in ironworks are manufactured with STS $420J_2$ and are coated by the powders of WC-Co-Cr and WC-Cr-Ni including the WC of high hardness using a HVOF thermal sprayer developed in this laboratory. These are called by the surface-modified plungers. The surface roughness, hardness, and surface and cross-sectional microstructure of these two surface-modified and conventional ceramic plungers are measured and compared before operation with after operation for 100 days. It is found that the values of centerline average surface roughness and maximum height for conventional ceramic plunger are 9.5 to 10.8 and 5.2 to 5.7 times higher than those of surface-modified ones coated by WC-Co-Cr and WC-Cr-Ni because the fine tops and bottoms on surface roughness curve of conventional ceramic plunger are approximately 100 times higher than those of surface-modified ones. In addition, the pores and scratches in the surface microstructure are considerably formed in the order of conventional ceramic, WC-Cr-Ni and WC-Co-Cr surface-modified plungers. The greater the WC content of high hardness powder is less the change in the plunger surface.

원자력발전소 습분분리재열기 튜브 원격장검사 기술 개발 (Development of Remote Reld Testing Technique for Moisture Separator & Reheater Tubes in Nuclear Power Plants)

  • 남민우;이희종;김철기
    • 비파괴검사학회지
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    • 제28권4호
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    • pp.339-345
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    • 2008
  • 원자력발전소 열교환기 튜브의 대부분은 구리, 티타늄, 인코넬합금 등의 비자성체로 제작되어 있으나 2차 터빈계통의 습분분리재열기(moisture separator & reheater), 급수가열기 등의 튜브는 고압, 고온 등의 열악한 운전조건에서 상대적으로 고온 강도가 우수한 탄소강 또는 페라이트계열 스테인레스강 등의 자성체로 제작되어 있다. 특히 습분분리재열기 튜브와 같은 열교환 매체가 증기인 경우 열전달 능력을 증가시키기 위해서 핀 튜브를 사용한다. 탄소강 또는 페라이트계열 스테인레스강 등의 자성체 튜브는 고온, 고압에서 강도가 우수하지만 운전 중에 증기 커팅, 침식, 기계적 진동 마모, 응력부식균열 등의 사용 중 결함이 발생하여 발전소 정상운전에 지장을 초래할 수 있기 때문에 전열관의 건전성 평가를 위한 주기적인 비파괴검사의 수행이 필요하다. 하지만 자성체 열교환기 튜브는 투자율이 높은 전기적 특성으로 인하여 기존의 와전류검사기술로는 비파괴검사가 어렵기 때문에 원격장검사기술을 적용해야 한다. 따라서 본 연구에서는 원자력발전소 습분분리재열기세관의 현장적용에 필요한 검사기술을 개발하기 위해서 원격장탐촉자, 인공결함 시험편 및 탐촉자 구동장치를 설계하였으며, 이를 활용하여 발전소 현장 검사에 적용하였다.

탄소계 경질 박막의 연구 및 산업 적용 동향 (Trend in Research and Application of Hard Carbon-based Thin Films)

  • 이경황;박종원;양지훈;정재인
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 춘계학술대회 논문집
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    • pp.111-112
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    • 2009
  • Diamond-like carbon (DLC) is a convenient term to indicate the compositions of the various forms of amorphous carbon (a-C), tetrahedral amorphous carbon (ta-C), hydrogenated amorphous carbon and tetrahedral amorphous carbon (a-C:H and ta-C:H). The a-C film with disordered graphitic ordering, such as soot, chars, glassy carbon, and evaporated a-C, is shown in the lower left hand corner. If the fraction of sp3 bonding reaches a high degree, such an a-C is denoted as tetrahedral amorphous carbon (ta-C), in order to distinguish it from sp2 a-C [2]. Two hydrocarbon polymers, that is, polyethylene (CH2)n and polyacetylene (CH)n, define the limits of the triangle in the right hand corner beyond which interconnecting C-C networks do not form, and only strait-chain molecules are formed. The DLC films, i.e. a-C, ta-C, a-C:H and ta-C:H, have some extreme properties similar to diamond, such as hardness, elastic modulus and chemical inertness. These films are great advantages for many applications. One of the most important applications of the carbon-based films is the coating for magnetic hard disk recording. The second successful application is wear protective and antireflective films for IR windows. The third application is wear protection of bearings and sliding friction parts. The fourth is precision gages for the automotive industry. Recently, exciting ongoing study [1] tries to deposit a carbon-based protective film on engine parts (e.g. engine cylinders and pistons) taking into account not only low friction and wear, but also self lubricating properties. Reduction of the oil consumption is expected. Currently, for an additional application field, the carbon-based films are extensively studied as excellent candidates for biocompatible films on biomedical implants. The carbon-based films consist of carbon, hydrogen and nitrogen, which are biologically harmless as well as the main elements of human body. Some in vitro and limited in vivo studies on the biological effects of carbon-based films have been studied [$2{\sim}5$].The carbon-based films have great potentials in many fields. However, a few technological issues for carbon-based film are still needed to be studied to improve the applicability. Aisenberg and Chabot [3] firstly prepared an amorphous carbon film on substrates remained at room temperature using a beam of carbon ions produced using argon plasma. Spencer et al. [4] had subsequently developed this field. Many deposition techniques for DLC films have been developed to increase the fraction of sp3 bonding in the films. The a-C films have been prepared by a variety of deposition methods such as ion plating, DC or RF sputtering, RF or DC plasma enhanced chemical vapor deposition (PECVD), electron cyclotron resonance chemical vapor deposition (ECR-CVD), ion implantation, ablation, pulsed laser deposition and cathodic arc deposition, from a variety of carbon target or gaseous sources materials [5]. Sputtering is the most common deposition method for a-C film. Deposited films by these plasma methods, such as plasma enhanced chemical vapor deposition (PECVD) [6], are ranged into the interior of the triangle. Application fields of DLC films investigated from papers. Many papers purposed to apply for tribology due to the carbon-based films of low friction and wear resistance. Figure 1 shows the percentage of DLC research interest for application field. The biggest portion is tribology field. It is occupied 57%. Second, biomedical field hold 14%. Nowadays, biomedical field is took notice in many countries and significantly increased the research papers. DLC films actually applied to many industries in 2005 as shown figure 2. The most applied fields are mold and machinery industries. It took over 50%. The automobile industry is more and more increase application parts. In the near future, automobile industry is expected a big market for DLC coating. Figure 1 Research interests of carbon-based filmsFigure 2 Demand ratio of DLC coating for industry in 2005. In this presentation, I will introduce a trend of carbon-based coating research and applications.

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알루미늄 기지에 알루미늄-알루미나 혼합분말을 이용한 고온플라즈마 열분사 코팅층의 밀착강도 향상기구 (Improvement of Adhesion Strength of High Temperature Plasma Coated Aluminum Substrate with Aluminum-Alumina Powder Mixture)

  • 박진수;이효룡;이범호;박준식
    • 한국재료학회지
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    • 제25권5호
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    • pp.226-232
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    • 2015
  • 본 연구에서는 손상된 알루미늄 금형의 복원을 위해 고온플라즈마 용사법을 이용하여 금형의 표면에 $Al/Al_2O_3$ 혼합분말을 용사한 후 코팅층과 모재의 증착강도에 대한 평가를 수행하였다. 증착강도의 평가는 분사노즐의 이동속도, 순수한 알루미늄 bond coat 층의 유무에 따라 평가되었으며, bond coat 층을 생성시키지 않았을 때, 코팅층의 두께는 열팽창에 의한 잔류인장응력의 감소를 위해 두껍지 않아야 하지만 일정두께 이상이 되어야 최대의 증착강도를 얻을 수 있음이 나타났다. 또한 순수한 알루미늄 bond coat 층은 내부 결함이 없는 응고된 금속이기 때문에 두께에 따른 증착강도의 영향을 그대로 받아 두께가 두꺼울수록 bond coat 층을 생성시키지 않은 시험편보다 증착강도가 매우 낮게 측정되었다. 반면, 가장 얇게 bond coating 된 시험편 Bc3(3회의 bond coating층과 분사건의 이동속도가 20 cm/sec인 시험편) 는 bond coating을 하지 않은 시험편 중 가장 높은 증착강도를 가지는 시험편 Wbc20(bond coating층이 없고 분사건의 이동속도가 20 cm/sec인 시험편)보다 약 2배 이상증착강도가 향상되었다. 따라서 금형의 복원시에 중간층의 형성이 반드시 필요하며, 이는 코팅층의 잔류 인장응력을 보완시키며 고인성의 순수한 알루미늄과 같은 코팅층과 유사한 층을 코팅하는 것이 필요한 것으로 사료된다.

경금속 표면개질 시 황산 수용액 조건에 따른 내식성 개선 효과 (Improvement of Anti-Corrosion Characteristics for Light Metal in Surface Modification with Sulfuric Acid Solution Condition)

  • 이승준;한민수;김성종
    • Journal of Advanced Marine Engineering and Technology
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    • 제39권3호
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    • pp.223-229
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    • 2015
  • 표면개질이란 재료 본연의 특성만으로 원하는 성능과 기능을 발휘할 수 없는 때 기재 표면에 열에너지, 응력 등을 부가하여 새로운 표면층을 형성하는 방법으로, 소지금속의 방청, 외관미화, 내마모성, 전기절연, 전기전도성 부여 등의 폭넓은 목적을 달성시키고자 하는 일련의 조작을 말한다. 이러한 표면개질에는 도금, 화성처리, 도장, 라이닝, 코팅, 표면 경화 등이 있다. 그 중 전해액을 이용한 표면개질은 오래전부터 공업적으로 활용하기 위한 연구가 많이 이루어져 왔으며, 원가절감과 높은 생산성, 그리고 복잡한 형상에 대한 적용이 가능해 여러 분야에서 각광받고 있다. 따라서 본 연구에서는 5083-O 알루미늄 합금을 이용해 해양환경에서 우수한 내식성을 보유할 수 있는 최적의 표면개질 전해액 온도를 선정하고자 전기화학 실험을 실시하였다. 실험 결과, 표면개질을 실시한 경우가 현저히 낮은 부식전류밀도를 나타냈으며, 특히 불완전 기공이 생성된 $5^{\circ}C$를 제외하고 전해액 온도가 증가함에 따라 감소하는 결과를 나타냈다.