• Title/Summary/Keyword: High power module

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High-Performance Metal-Substrate Power Module for Electrical Applications

  • Kim, Jongdae;Oh, Jimin;Yang, Yilsuk
    • ETRI Journal
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    • v.38 no.4
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    • pp.645-653
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    • 2016
  • This paper demonstrates the performance of a metal-substrate power module with multiple fabricated chips for a high current electrical application, and evaluates the proposed module using a 1.5-kW sinusoidal brushless direct current (BLDC) motor. Specifically, the power module has a hybrid structure employing a single-layer heat-sink extensible metal board (Al board). A fabricated motor driver IC and trench gate DMOSFET (TDMOSFET) are implemented on the Al board, and the proper heat-sink size was designed under the operating conditions. The fabricated motor driver IC mainly operates as a speed controller under various load conditions, and as a multi-phase gate driver using an N-ch silicon MOSFET high-side drive scheme. A fabricated power TDMOSFET is also included in the fabricated power module for three-phase inverter operation. Using this proposed module, a BLDC motor is operated and evaluated under various pulse load tests, and our module is compared with a commercial MOSFET module in terms of the system efficiency and input current.

HALT of High Power Amplifier Module Used in Radar (레이더용 고출력 증폭기 모듈의 HALT)

  • Hwang, Soon-Mi;Kim, Chul-Hee;Lee, Kwan-Hun
    • Journal of Applied Reliability
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    • v.14 no.2
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    • pp.97-102
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    • 2014
  • Radar is an object-detection system that uses radio waves to determine the range, altitude, direction, or speed of objects. High power amplifier Module is the most critical part of the high-power radar transmitter systems. It can be used to detect aircraft, ships, spacecraft, guided missiles, motor vehicles, weather formations, and terrain. Research related to radar has been conducted in various fields according to improvement of the communication technology. But only performance-originated technology development has been dashed; study concerning environment duality and safety concerning reliability are still insufficient. In general, radar module is exposed to the outside, on the means of moving or fixed in a certain place. It should be guaranteed sufficient immunity for a variety of environmental stresses that can occur in the outdoor. HALT is a great process used for quickly finding failure mechanisms in a hardware design and product. By applying various kinds and extreme level of stresses, we can find the operating limits of products. In thesis, we conducted HALT test of the high power amplifier modules which used in military and automotive radar. After the test, we analyzed environmental weaknesses of high power amplifier modules using conventional construction data.

Evaluation of the Lighting Characteristics in High Power White LED Module with Cooling Condition (방열 조건에 따른 5W급 고출력 백색 LED 모듈의 광 특성 평가)

  • Yun, Janghee;Ryeom, Jeongduk
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.12
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    • pp.1-8
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    • 2012
  • The performance and lighting characteristics of the LED depend on cooling condition because the power LED generates lots of heat. In this paper, the effect of the generated heat from power LED module on lighting characteristics and performance is measured and evaluated. For experiments, the transient temperature of a power LED module with cooling condition is measured. In addition, the temperature and lighting characteristics of the LED module are measured during the steady state. As a result, the cooling condition is less effective on the lighting characteristics of the LED module at rated current but the cooling condition extremely affects those of the LED module over the rated current. Because high temperature of the power LED module causes the low phosphor conversion, luminance efficiency becomes low and color temperature becomes high. When power LED module are driven over the rated condition, higher temperature is directly related to lighting characteristics and performance of the LED module rather than higher current.

Design of an High Efficiency Pallet Power Amplifier Module (S-대역 고효율 Pallet 전력증폭기 모듈 설계)

  • Choi, Gil-Wong;Kim, Hyoung-Jong;Choi, Jin-Joo;Choi, Jun-Ho
    • Journal of the Korea Institute of Military Science and Technology
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    • v.13 no.6
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    • pp.1071-1079
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    • 2010
  • This paper describes the design and fabrication of a high-efficiency GaN HEMT(Gallium Nitride High-electron Mobility Transistor) Pallet power amplifier module for S-band phased array radar applications. Pallet amplifier module has a series 2-cascaded power amplifier and the final amplification-stage consists of balanced GaN HEMT transistor. In order to achieve high efficiency characteristic of pallet power amplifier module, all amplifiers are designed to the switching-mode amplifier. We performed with various PRF(Pulse Repetition Frequency) of 1, 10, 100 and 1000Hz at a fixed pulse width of $100{\mu}s$. In the experimental results, the output power, gain, and drain efficiency(${\eta}_{total}$) of the Pallet power amplifier module are 300W, 33dB, and 51% at saturated output power of 2.9GHz, respectively.

Development of High power LED module for Channel letter (Channel letter용 High Power LED Module 개발)

  • Kim, Jin-Hong;Song, Sang-Bin;Kim, Gi-Hoon
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2007.11a
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    • pp.95-100
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    • 2007
  • Channel letter용 High Power LED Module 개발하기 위하여, 1W 백색(단색) LED 1EA LED Module과 1W 백색(단색) LED 3EA LED Module, 3W RGB LED 1EA LED Module에 대한 3종의 제품 개발하고, 고효율 RGB LED SMPS 회로 설계, 광색 가변을 위한 RGB LED 최적 배치 및 렌즈 설계, 고출력 1W LED Module 방열 설계 및 기구 개발, SMPS 회로 및 RGB LED 배열 회로 통합 시제품 직접 제작하였다, 신뢰성 평가 및 성능 시험 등을 실시하였으며, T자형 Channel letter에 기존 고휘도 LED Module과 개발된 고출력 LED Nodule을 동시에 적용한 결과, 기존 고휘도 LED Module를 사용하였을 경우에는 $1W{\times}10$개로 10W의 전력을 소비하였으나 개발된 고출력 LED Nodule은 $3W{\times}3$개로 9W의 전력을 소비하였으며 1W의 에너지가 절감되었음에도 불구하고 평균 휘도는 약 2.5배, 균제도는 1.43 배가 더 우수한 결과를 얻었다.

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A High Efficiency Power Conversion Circuit with Wide ZVS Range for Sustaining Power Module of Large Size PDP (넓은 영전압 스위칭 범위를 갖는 대화면 PDP용 유지 전원단을 위한 고효율 전력 변환 회로)

  • Park, K.H.;Lee, W.J.;Youn, M.J.;Moon, G.W.
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.279-282
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    • 2005
  • Recently, due to the launching of digital broadcasting service, a demand of PDP TV with large screen size is sharply rising. PDP power module is mainly divided into power factor correction (PFC) stage and sustaining power stage. Especially, sustaining power module has pulsating load characteristics. So, the hard switching at light load condition causes low efficiency and thermal problem. Therefore, a new power conversion circuit for sustaining power module of 60' PDP is proposed whose ZVS is obtained by additional ZVS tank. This paper presents properties of the proposed converter through mode analysis, numerical analysis. And a 900w prototype for sustaining power module of 60' PDP is produced to verify the analytic results. As an experimental results, ZVS is achieved from full load to 10% load variation and more than 92% of high efficiency is obtained at 10% load condition.

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Development of 100W thermoelectric power generation module (100W급 열전발전 모듈 기술 개발)

  • Moon, Jihong;Hwang, Jungho;Lee, Uendo
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.321-322
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    • 2015
  • Thermoelectric power generation has emerged as a promising alternative technology because it offers a potential application in the direct conversion of waste heat into electric energy. The performance of thermoelectric power generator depends on thermoelectric materials and thermoelectric power module designs. The main objective of this study is to design a 100W thermoelectric generation (TEG) module and to get optimal operating conditions of the module. The design and performance of the TEG module will be presented.

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Development of LED Module Control-based PWM Current for Control of Heat-dissipation (방열특성 제어를 위한 PWM 전류제어 기반 LED 모듈 개발)

  • Lee, Seung-Hyun;Moon, Han Joo;Hue, Seong-bum;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.129-135
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    • 2015
  • This paper shows significant methods that improve the lifespan of LED modules as well as efficiently using an aluminum heat-sink for LED module in high power. It proposes a method that raises stability and lifespan to protect LED modules and the power unit when the LED module has been used for a long hours at high temperatures. During the research, we applied a method of pulse-width modulation (PWM) in order to prevent the phenomenon that the entire power of a system is turned off and the lifespan is reduced when the LED nodule reacts to the high temperatures. To protect the LED module and SMPS based on high efficiency, a temperature sensor is attached underneath the circuit board and the sensor measures the temperature of circuit board when the LED module is powered on. The electrical power connected to SMPS is controlled by PWM when the temperature of the LED module reaches a particular temperature.

A Novel Module Control Technology for High-Power LED Backlight

  • Su, Chun-Wei;Chiang, Chin-I;Li, Tzung-Yang;Tsou, Chien-Lung
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.1326-1329
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    • 2009
  • In large-area LCD displays, we have developed two new control technologies for high-power LED backlight. The Novel control technology called scanning control and local gray control. In addition, a conceptual display system power management was developed. We have implemented high power-LED module driving system which can achieve power saving and cost down. Finally, we designed LED light-bar module of the side type as a backlight source. It not only achieved light & thin but also reduced the quantity of LEDs.

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Development of Airborne High Density High Voltage Power Supply for Traveling Wave Tubes

  • Park Young-Ju
    • Journal of Power Electronics
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    • v.5 no.4
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    • pp.257-263
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    • 2005
  • This paper describes the development and testing results of a high density High Voltage Power Supply (HVPS) that drives microwave Traveling Wave Tubes (TWTs) of phased array transmitters for airborne EW systems. The HVPS is designed to consist of a number of modules connected in series. Among them, especially, the high-density pulse transformer module including the resonant circuit is newly designed to make the HVPS much more reliable. In addition, this paper describes the development of high voltage solid-state modulation using fast switching devices (FETs) and also represents the test results of a modulator module.