• Title/Summary/Keyword: High Temperature Rolling

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Hardness of Ti alloys by mechanical processing methods (Ti 합금의 기계가공 방법에 따른 경도 변화에 관한 연구)

  • 반재삼;김규하;정상원;기강호;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.792-795
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    • 2002
  • In previous researches, it is reported that Ti-10Ta-10Nb is robuster than Ti-6A1-4V which is used as a biomaterial in a experiment of cytotoxicity. Ti-10Ta-10Nb has enough hardness to be required as a biomaterial because the change of its hardness can be controlled more than 100% according to heat treatment condition and manufacturing condition. There are many hardness changing condition including Cast Homogenization, Solution treatment. Forging, Rolling in this research. The changing form and amount of new Ti-10Ta-10Nb to be developed in this researches, are measured as quantitative. Specially, the changing hardness amount of the specimen that is manufactured in single phase temperature, i.e. 80$0^{\circ}C$, are measured in case of high temperature rolling and high temperature cast condition.

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An Approximate Model for Predicting Roll Force in Rod Rolling

  • Lee, Youngseog;Kim, Hong-Joon
    • Journal of Mechanical Science and Technology
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    • v.16 no.4
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    • pp.501-511
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    • 2002
  • This paper presents a study of the effect of rolling temperature, roll gap (pass height), initial specimen size and steel grades of specimens on the roll force in round-oval-round pass sequence by applying approximate method and verifications through single stand pilot rod rolling tests. The results show that the predicted roll forces are in good agreement with the experimentally measured ones. The approximate model is independent of the change of roll gap, specimen size and temperature. Thus, the generality of the prediction methodology employed in the approximate model is proven. This study also demonstrates that Shida's constitutive equation employed in the approximate model needs to be corrected somehow to be applicable for the medium and high carbon steels in a lower temperature interval (700∼900$\^{C}$).

Effects of Hot Asymmetric Rolling on Microstructure and Formability of Aluminum Alloys (고온 비대칭압연이 알루미늄 합금의 미세조직과 성형성에 미치는 영향)

  • Jeong, Museob;Lee, Jongbeom;Han, Jun Hyun
    • Korean Journal of Materials Research
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    • v.29 no.10
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    • pp.647-655
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    • 2019
  • In order to analyze the effect of hot asymmetric rolling on the microstructure and texture of aluminum alloy and to investigate the effect of the texture on the formability and plastic anisotropy of aluminum alloy, aluminum 6061 alloy is asymmetrically rolled at room temperature, $200^{\circ}C$, $350^{\circ}C$, and $500^{\circ}C$, and the results are compared with symmetrically rolled results. In the case of asymmetric rolling, the equivalent strain (${\varepsilon}_{eq}$) is greatest in the upper roll part where the rotational speed of the roll is high and increases with increasing rolling temperature. The increase rate of the mean misorientation angle with increasing temperature is larger than that during symmetrical rolling, and dynamic recrystallization occurs the most when asymmetrical rolling is performed at $500^{\circ}C$. In the case of hot symmetric rolling, the {001}<110> rotated cube orientation mainly develops, but in the case of hot asymmetric rolling, the {111}<110> orientation develops along with the {001}<100> cube orientation. The hot asymmetric rolling improves the formability (${\bar{r}}$) of the aluminum 6061 alloy to 0.9 and reduces the plastic anisotropy (${\Delta}r$) to near zero due to the {111}<110> shear orientation that develops by asymmetric rolling.

The treatment of coolant wastewater of rolling plate process by High Gradient Magnetic Separation

  • Kim, Tae-Hyung;Ha, Dong-Woo;Kwon, Jun-Mo;Sohn, Myung-Hwan;Baik, Seung-Kyu;Oh, Sang-Soo;Ko, Rock-Kil;Kim, Ho-Sup;Kim, Young-Hun;Park, Seong-Kuk
    • Progress in Superconductivity and Cryogenics
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    • v.11 no.4
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    • pp.8-11
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    • 2009
  • This study introduced wastewater treatment method by High Gradient Magnetic Separation (HGMS). HGMS treatment was high efficient method for various industrial wastewaters. The system is currently research state, but we have surveyed commercialize the technology for industry. In rolling plate process, coolant wastewater was recycled by sedimentation and sand filter system. It needs several large reservoirs and long time to remove suspended solid (SS) like metal fines and iron oxide in hot rolling plate making process. If removing rate of suspended solid in rolling coolant wastewater is improved by using HGMS system, the productivity of working process can be increased and the area of reservoir can be reduced. We manufactured high temperature superconducting HGMS system that had a purpose to treatment of coolant wastewater in rolling plate process. We fabricated the prototypes of magnetic matrix filter consisting of stainless steel 430 mesh, which is a core component in the magnetic separation system, In our basic preliminary experiment using HGMS system, it has been clear that the fine paramagnetic particles in the coolant wastewater obtained from rolling plate process of POSCO can be separated with high efficiency.

Simulation of impact toughness with the effect of temperature and irradiation in steels

  • Wang, Chenchong;Wang, Jinliang;Li, Yuhao;Zhang, Chi;Xu, Wei
    • Nuclear Engineering and Technology
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    • v.51 no.1
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    • pp.221-227
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    • 2019
  • One of the important requirements for the application of reduced activation ferritic/martensitic steel is to retain proper mechanical properties in irradiation and high temperature conditions. In order to simulate the impact toughness with the effect of temperature and irradiation, a simulation model based on energy balance method consisted of crack initiation, plastic propagation and cleavage propagation stages was established. The effect of temperature on impact toughness was analyzed by the model and the trend of the simulation results was basicly consistent with the previous experimental results of CLAM steels. The load-displacement curve was simulated to express the low temperature ductile-brittle transition. The effect of grain size and inclusion was analyzed by the model, which was consistent with classical experiment results. The transgranular-intergranular transformation in brittle materials was also simulated.

High Fatigue Life and Tensile Strength Characteristics of Low Activation Ferritic Steel(JLE-1) by TIG Welding (TIG용접한 저방사화 페라이트강(JLF-1)의 고온강도 및 피로수명특성)

  • Yoon, H.K.;Lee, S.P.;Kim, S.W.;Park, W.J.;Kohyama, A.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.181-186
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    • 2001
  • JLF-1 steel (Fe-9Cr-2W-V-Ta), low activation ferritic steel, is one of the promising candidate materials fer fusion reactor applications. High temperature fatigue life and tensile strength of JLF-1 steel and its TIG welded joints were investigated at the room temperature and $400^{\circ}C$. The strength of base metal (JLF-1) is in between those of weld metal and the HAZ. When the test temperature was increased from room temperature to $400^{\circ}C$, both strength and ductility decreased for base metal, weld metal and the HAZ. The longitudinal specimens of base metal showed similar strength and ductility compared with those of the transverse specimens at room temperature and $400^{\circ}C$. Little anisotropy was observed in the JLF-1 steel base metal in terms of rolling direction. Fatigue limit of weld metal which was obtained from cross-weld specimen is 495MPa. Thus, the weld metal showed the higher fatigue limit than those of base metal at both room temperature and $400^{\circ}C$. Little anisotropy of fatigue properties was observed for JLF-1 base metal in terms of rolling direction. When the test temperature was increased from room temperature to $400^{\circ}C$, the fatigue limit of both base metal and weld metal decreased substantially.

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Strength Characteristics of Reduced Activation Ferritic Steel for Fusion Blanket by TIG Welding (핵융합로 블랭킷용 저방사화 철강재료 TIG 용접부의 강도특성)

  • ;;;A. Kohyama
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.87-92
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    • 2003
  • JLF-1 steel (Fe-9Cr-2W-V-Ta), reduced activation ferritic steel, is one of the promising candidate materials for fusion reactor applications. Tensile properties of JLF-1 base metal and its TIG weldments has been investigated at the room temperature, $400^{\circ}C$ and $600^{\circ}C$. The tensile strength of base metal (JLF-1) showed the level between those of weld metal and the Heat Affected Zone (HAZ). When the test temperature was increased from room temperature to high temperature ($400^{\circ}C$ and $600^{\circ}C$), both strength and ductility decreased or base metal, weld metal and the HAZ. The longitudinal specimens of base metal represented similar strength and ductility at room temperature and high temperature, compared to those of transverse specimens. Little anisotropy for the rolling direction was observed in the base metal of JLF-1 steel.

Effect of Rolling Conditions on the Sticking Phenomena of Ferritic Stainless Steel (페라이트계 스테인레스강의 Sticking 현상에 미치는 열간압연조건의 영향)

  • Jin, Won;Choi, Joem-Yong
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.110-117
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    • 1997
  • Sticking behavior under the hot rolling conditions for ferritic stainless steels have been studied. Sticking, which is a phenomenon that the naked metal exposed to the surface by scale breakaway during hot rolling sticks to the roll surface, was affected by both high temperature tensile strength and oxidation resistance of the steels. A steel having higher tensile strength and lower oxidation resistance exhibits better resistance to the sticking. It is due to that higher tensile strength increases localized deformation resistance and lower oxidation resistance creates lower friction between steel and roll by forming thicker scale as a lubricant during hot rolling. So, the sticking tends to occur more severely in the order of 430J1L, 436L, 430 and 409L. The most sensitive temperature to the sticking was found to be 90$0^{\circ}C$ for all grade of steels. It was also found that the high speed steel(HSS) roll compared to the Hi-Cr roll was more beneficial to prevent sticking. Because higher surface hardness of HSS roll compared to that of Hi-Cr roll provides less nucleation sites for sticking such as scratch on the roll surface.

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Elastic Wave Characteristics of Austenitic STS202 with Subzero Treatment (서브제로 처리한 오스테나이트계 STS202의 탄성파 특성)

  • Choi, Seong-Won;Choi, Byoung-Chul;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.3
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    • pp.295-300
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    • 2021
  • This study investigated the dominant frequency of the elastic waves from the tensile test. The specimen was rolled with five different rolling degrees (10, 22, 33, 42 and 50%), which was treated subzero. The specimen was rolled at room temperature, which was transformed from austenite to martensite (only α'-martensite). The dominant frequency increased with an increase in the rolling degree regardless of the subzero temperature, and decreased after 33% of the rolling degree. On the other hand, higher frequency band was obtained at lower temperature and long time. The dominant frequency increased when the amount of α'-martensite increased and decreased with the α'-martensite amount between 50-65%. The lower subzero treatment temperature increased the amount of α'-martensite, which resulted in the higher dominant frequency. The longer treatment time at the same subzero temperature led to an increase in the amount of α'-martensite, leading to high dominant frequency.

Temperature Control of a Reheating Furnace using Feedback Linearization and Predictive Control

  • Park, Jae-Hun;Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.27.1-27
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    • 2001
  • Reheating furnace is a facility of heating up the billet to desired high temperature in the hot charge rolling process and it consists of 3 zones. Temperature control of reheating furnace is essential for successful rolling performance and high productivity. Mostly, temperature control is carried out using PID controller However, the PID control is not effective due to the nonlinearity of the reheating furnace(i.e, presence of the interference of neighboring zones and slow response of temperature etc.). In this paper, feedback linearization method is applied to obtain a linear model of the reheating furnace. Then, controller is designed using simple predictive control method. The effectiveness of this strategy is shown through simulations.

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