• Title/Summary/Keyword: High Speed Machine Tool

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An Analysis of the Characteristics of the High Speed Electromagnetic Valve (고속 전자 밸브의 특성 해석)

  • 송창섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.03a
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    • pp.34-39
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    • 1995
  • To reduce the shock in shifting the clutches and the brakes in automatic transmission have to be connected smoothly and disconnected rapidly. It is PCSV(Pressure Control Solenoid Valve) that play this role of automatic transmission. In this paper there were two steps in the analysis of the PCSV. The first step was modeling the elctromagnet by the permeance method. The second step was modeling the hydraulic circuit by the pressure differential equation. In addition to this modeling a experiment was performed and the commercial package program was used in order to justify modeling. The result of modeling coincide with the result of experiment and commercial package program. As a result this modeling is usable in analysis of dynamic characteractic of the PCSV.

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Modeling and Analysis of Brake Judder of Middle Size Bus (중형 버스의 브레이크 저더 모델링 및 해석)

  • 강희용;양성모;김종규;한갑수;이동헌
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.489-494
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    • 2000
  • In the high speed driving conditions, the vibrational phenomena with relation to chassis system are becoming more important factors in chassis design and development. In this paper Commercial Dynamic program is used to model middle size bus for brake judder phenomenon. To verify the effects of a body structure in brake judder, body structure is modeled in flexible. Also mode shapes and frequencies are obtained from Commercial FEA program in the same condition of experimental test. The simulation results are compared to the experimental results and summarized

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Acceleration Optimization of a Dynamic Structure Using a Genetic Algorithm (유전자 알고리즘을 이용한 동적 구조물의 가속도 최적화)

  • 정원지;박창권;홍대선
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.25-32
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    • 2004
  • This paper presents a new optimization technique of acceleration curve for dynamic structure's movement in which high speed and low vibration are desirable. This technique is based on a genetic algerian with a penalty function for acceleration optimization under the assumption that an initial profile of acceleration curves constitutes the first generation of the genetic algorithm. Especially the penalty function consists of the violation of constraints and the number of violated constraints. The optimized acceleration of the crane through the genetic algorithm and commercial dynamic analysis software has shown to have accurate movement and low vibration compared to the conventional accelerations with jerk discontinuity.

The development of the air-spindle for using to machining the die and mold (하이브리드 외부가압 공기베어링에서 노즐 위치에 따른 부하지지력 특성)

  • 이득우;이종렬;황성철;이준석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.466-470
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    • 2000
  • Externally pressurized air journal bearing has been widely used in high-speed spindle system and precision machinery because of its characteristics such as substantially low frictional loss, low heat generation and averaging effect leading better running accuracy. But air journal bearing have a disadvantage of the low load capacity due to the low viscosity. In this paper, The air journal bearing design to overcome the defects of air bearing such as low stiffness and dimping coefficients was investigated theoretically.

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A Study on the Improvement of the Durability of Drive Plate in Automobiles by Shot Peening (쇼트피닝 가공에 의한 자동차용 Drive Plate의 내구성 향상)

  • Cheong Seongkyun;Lee Kookjin;Lee Dongsun;Lee Jaeheon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.191-196
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    • 2005
  • The effects of shot peening on the fatigue strength of SK-5M steel is investigated by experiment. The shot peening process is investigated optimum peening condition by changing impeller speed and exposure time. Bending fatigue test is accomplished to investigate the effect of optimum peening condition on the fatigue characteristics. As exposure time is increased, fatigue life in high stress is increased in early stage, become the maximum from 60 to 100 seconds, and then is decreased. Observing fracture surface through SEM after fatigue test, we can see clear configuration of cracks and peening layer.

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Development of Optical Probe to Inspect Micron Scale Part in Micro-Factory (Micro-Factory 공정간 마이크로 부품 검사 프로브 개발)

  • Kim Geehong;Lee D.W.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.424-428
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    • 2005
  • This paper shows a non-contact optical method to inspect micron scale parts which will be manufactured in micro-factory system. This inspection system should have some characteristics like a small size, flexibility, and high measuring speed. In the viewpoint of measuring capabilities, it also has resolution under micron scale with measuring range over millimeter scale. Two methods will be presented in this paper, one is Moire and the other is white-light scanning interferometry. Also some experimental results will be presented to show the possibilities of the proposed inspection system.

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Analysis of Crack Behavior of Brazed Interface in Dissimilar Materials using BEM (이종재 브레이징 계면에서의 균열거동 해석)

  • 오환섭;김시현;김성재;양인수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.6
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    • pp.91-97
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    • 2002
  • Applications of brazing in the studying fields such as high-speed machining are very increasing in various industry fields. Therefore, applying to the fracture mechanics by numerical analysis method is very important to analyse the crack problem dissimilar materials in brazed interface. In this study, stress intensity factor(SIF) is analysed to investigate crack behavior on the crack tip of dissimilar materials in brazed interface such as a hardmetal and a HSS by two dimensional(2-D) BEM. Kelvin's solution was used as a fundamental solution in BEM analysis and stress extrapolation method was used to determine SIF.

A Study on Development of a Vision System for the Test of Steam Generator in Nuclear Power Plants (원전 증기 발생기 세관 검사용 비젼 시스템 개발에 관한 연구)

  • 왕한홍
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.200-204
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    • 1996
  • It is a great number of problem for the man to perform maintenance and repairing work owing to radioactive effusion for a nuclear fuel and the pollution of an related equipment in nuclear power plants. Therefore, the vision processing system presented in this research requires to maintain the good performance under the radioactive circumstances and to safety the real time processing system presented in this research requires to maintain the good performance under the radioactive circumstances and to safety the real time processing. The proposed vision scheme adapts the gradient and Laplacian operator to perform the high speed processing in an edge detection and the centroid formula at each direction to obtain the center position of a holes using DSPs

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A Study on the CO $_2$Laser Beam Welding of Thin Steel Sheets and Tailor Welded Blank (박판 $CO_2$레이져 빔 용접과 소재접합일체성형에 관한 연구)

  • 이희석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.159-164
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    • 1996
  • For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

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Design of a Rubber Mount for Vibration Reduction in a Slim Optical Disk Drive (슬림형 광디스크 드라이브의 방진마운트 설계)

  • Kim, Kug-Weon;Kim, Nam-Woong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.103-109
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    • 2007
  • With the increase of track density, high rotational speed and the compatibility for various media in optical disk drives, the effective design to vibration reduction is very important for robust operation. Especially when a slim optical disk drive for a notebook PC is excited by a mass-unbalanced disk, internal vibration and its transmission to external case bring about severer problem than that of conventional one. In this paper a design process of a rubber mount in a slim optical disk drive for vibration reduction is presented. The characteristics of rubbery materials - hyper-elastic and visco-elastic - are measured with standard specimens. The static stiffness of a rubber mount was calculated by FEM and the dynamic stiffness is predicted with the static stiffness and the impedance test data of the standard specimen. The transmissibility tests are performed for the purpose of verification of the design process.