• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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• pp.33-36
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• 2005

In this research, for the smart health monitoring of the hydrogen storage high pressure composite vessel, the feasibility study of an embedded fiber Bragg grating(FBG) sensor is carried out. To verify strain measurement in various temperature environment which is needed for the hydrogen pressure vessel, tensile test of a composite specimen with both an embedded FBG sensor and a strain gauge is made in low temperature. Before we try a real-size hydrogen storage pressure vessel, a small & cheap composite pressure vessel having the same structure is fabricated with embedded FBG sensors and tested. In the case of an aluminum liner inside the vessel, survivability of FBG sensors at the interface is lower than the other areas.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2002년도 추계학술발표대회 논문집
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• pp.10-14
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• 2002

Structural behavior of high-pressure composite vessels of TYPE 3 (full-wrapped over a seamless aluminum liner) was studied through numerical simulations based on 3D nonlinear finite element method. Under high-pressure loading, a TYPE 3 composite vessel shows material nonlinearity due to elastic-plastic deformation of aluminum liner, and mismatch of deformation at the junction of cylinder and dome causes geometrical nonlinearity. Finite element modeling and analysis technique considering this nonlinearity was presented, and a pressure vessel of 6.8L of internal volume was analyzed. Design specification to satisfy requirements was determined based on analysis results.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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• pp.197-200
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• 2001

A manufacturing process of composite pressure vessel was studied. The vessel was fabricated using the filament winding process. It is utilized as a container of high pressure Helium gas which propels a rocket fuel and an oxidizer. The layup patterns were determined based on the lamination theory. 3-axis controlled filament winding machine was developed to realize the patterns. The vessel was successfully fabricated using the developed machine. And the hydraulic pressure test was performed to measure an applied pressure-strain relations on the composite vessel.

• 한국추진공학회지
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• 제1권2호
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• pp.1-11
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• 1997

본 연구에서는 음향방출법을 활용한 복합재 연소관의 구조적 건전성 평가 방법을 개발하기 위하여 표준 평가용 시험 시편의 수압 시험 중, 압력용기로부터 방출되는 음향방출 신호를 측정함으로써 시편이 파괴되기 전, 대략적인 시편의 파열 위치 예측 및 일정 압력 유지 상태에서 hit rate(hit/sec) 양상에 의한 시편의 건전성 평가 방법을 제시하였다. 데이터 분석 기법의 향상을 위하여 음향방출 데이터를 시간 및 센서별로 분류하는 프로그램을 개발하였다. 수압 시험을 낮은 압력 단계부터 높은압력 단계까지 일정 압력 유지 상태에서 발생한 hit 수와 1분간 유지한 후, 발생되는 hit rate의 값의 크고 작음이 복합재 압력 용기의 결함수의 증감으로 나타났으며, 이로부터 복합재 압력 용기의 파열 압력과의 상관 관계 및 건전성을 예측할 수 있었다. 복합재 압력 용기의 파열 위치는 energy rate(energy/sec) 측정값을 분석하여 예측하였으며, 시편 파열 압력의 25∼36％에서 가능하였다.

• 한국안전학회지
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• 제34권5호
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• pp.7-14
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• 2019

The type III vessel, which is used to store high-pressure hydrogen gas, is made by wrapping the vessel's liner with carbon fiber composite materials for strength performance and lightening. The liner seals the internal gas and the composite resists the internal pressure. The properties of the fiber composite material depends on the angle and thickness of the fiber. Thus, engineers should consider these various design variables. However, it significantly increases the design cost due to the trial and error under designing based on experience or experiments. And, for aluminum liners, fatigue loads due to using and charging could give a huge impact on the performance of the structure. However, fatigue failure does not necessarily occur in the position under the highest load in use. Therefore, for hydrogen storage vessel, fatigue evaluation according to design patterns is essential because stress distribution varies depend on composite layer patterns. This study performed an optimization analysis and evaluated a high-pressure hydrogen storage vessel to minimize these trial and error and improve the reliability of the structure, while simultaneously conducting fatigue assessment of all patterns derived from the optimization analysis process. The results of this study are thought to be useful in the strength improvement and life design of composite reinforced high-pressure storage vessels.

• 한국기계가공학회지
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• 제17권6호
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• pp.151-157
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• 2018

In this study, we have developed a composite pressure vessel that is compact and can store refrigerant at high pressure to increase the refrigerant volume. The composite pressure vessel is made of aluminum-based duralumin, which has high rigidity and excellent elongation in the inner liner, considering the characteristics of products in the aerospace and defense industry, where the safety of the applied product is considered as a priority. High strength carbon fiber was applied to the outside. In order to evaluate the performance of the developed product, burst test and cycling test were carried out. In burst test, an excellent safety margin equivalent to 2.7 times the operating pressure was obtained. In cycling test, a stable failure mode in which 'pre-burst leak' occurs is proved and the soundness of the product is proved.

• Composites Research
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• 제17권5호
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• pp.1-6
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• 2004

HDPE (high density polyethlyne) 라이너와 금속 boss를 가진 복합재료 압력용기가 필라멘트 와인딩 공정에 의해 개발되었다. 이 용기의 끝 부위는 dome-shape 부위 그리고 용기의 중앙부는 cylinder-shape로 형성되었다. 용기를 구성하는 재료인 HDPE, 수지 그리고 강화섬유와 같은 용기재료에 대해 환경실험이 1년 이상 실행되었다 Boss 설계는 FEM 해석으로 가스 누출을 최대한 방지해 주는 것으로 확인되었다. 실험적인 방법에 의해 가장 이상적인 fiber tension이 얻어졌고, image analyzer에 의해 측정된 섬유의 체적율, $\textrm{V}_{f}$,는 실린더에서 55.4 %, dome part에서 55.6 % 이었다. Winding pattern은 용기의 파괴가 실린더 부위에서 일어나도록 dome 부위의 복합재료 두께조절을 하도록 프로그램 되었다 경화 중 용기는 돌려졌었고 고정 내부압력 0.62 bar를 가함으로서 최종용기의 파괴압력이 28 % 향상되었다. Under-wound, fully wound된 용기의 파괴 및 피로시험결과를 충족하였다.

• Composites Research
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• 제35권6호
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• pp.425-430
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• 2022

수소가스용 압력용기의 안전성 평가를 위해 다양한 내구성 시험이 요구된다. 고온 정압 시험은 고압(875 bar) 하에 고온(85℃ 이상)에서 장시간(1,000시간) 유지하여 수소 용기의 내구성을 시험하는 방법이며 승용차용 용기에 한정되어 있다. 하지만 대용량 수소버스용 용기와 관련된 고온 정압 시험의 국제 기준은 논의 초기 단계이며, 시험의 효율성 및 신뢰성 측면에서 가속시험 기준 제시 등의 현실적 보완이 필요하다. 본 연구에서는 수소버스용 내압용기의 고온 정압 시험 기준을 정립하기 위해 열적환경에 노출된 내압용기 복합재의 기계적 물성평가를 진행하였다. 복합재의 인장강도는 수지의 유리전이온도에 가까워질수록 수지의 열화로 인해 강도가 감소한다. 또한 장시간 유지 시 수지의 후경화로 인해 인장강도의 재상승을 확인할 수 있었다. 따라서 대용량 수소버스용 압력용기의 고온 정압 시험은 탄소섬유 복합재의 에폭시 수지 물성을 바탕으로 시험 조건을 설정해야 한다.

• 한국정밀공학회지
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• 제20권1호
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• pp.205-213
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• 2003

The fiber reinforced composite material is widely used in the multi-industrial field where the weight reduction of the infrastructure is demanded because of their high specific modulus and specific strength. It has two main merits which are to cut down energy by reducing weight and to prevent explosive damage preceding to the sudden bursting which is generated by the pressure leakage condition. Therefore, Pressure vessels using this composite material in comparison with conventional metal vessels can be applied in the field such as defense industry, aerospace industry and rocket motor case where lightweight and the high pressure are demanded. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding composite pressure vessel receiving an internal pressure, the standard interpretation model is developed by using the ANSYS, general commercial software, which is verified as the accuracy and useful characteristic of the solution based on Auto LISP and ANSYS APDL. Both the preprocessor for doing exclusive analysis of filament winding composite pressure vessel and postprocessor that simplifies result of analysis have been developed to help the design engineers.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.275-280
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• 2008

To improve the durability of a hydrogen pressure vessel which is applied high-pressure, it needs the autofrettage process which induces compressive residual stress in the Aluminum liner. This study presents the elasto-plastic analysis to predict the behavior of structure accurately, and the Tsai-Wu failure criterion is applied to predict failure of pressure vessel of Aluminum liner and composite materials. Generally, plastic analysis is more complex than elastic analysis and has much time to predict. To complement its weakness, the AxicomPro(EXCEL program), applied radial return algorithm and nonlinear classical laminate theory (CLT), is developed for predicting results with more simple and accurate than the existing finite element analysis programs.