• 제목/요약/키워드: Helical gear

검색결과 149건 처리시간 0.024초

재생이론에 의한 헬리컬 기어장치의 신뢰성에 관한 연구

  • 김하수;강희용;양성모
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.799-802
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    • 1995
  • Whale helical gears is used to transmit motion between parallel shafts, the shaft bearings are subjected to both radial and thrust loads. The reliability and life analysis are based on the two-parameter Weibull disribution lives of the component gears and bearings. Two methods of estimating the time between gear system overhauls and the number of replacement components needed were presented. The first method assumes replacement of all components during an overhaul of a failed gear system. the second method assumes replacement of failed comonents only. Renewal theory was presented to estimate the number of comonent replacements in a gear system for both methods.

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Auto_LISP을 이용한 기어설계 프로그램 개발에 관한 연구 (A Study on the Development of the Gear Design Program by using Auto_LISP)

  • 조규종;김종석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.422-427
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    • 2000
  • Gear design carried in former type determined a few variables like module, pressure angle, helix angle. After investigating repeatedly results obtained through stress analysis and making a determination an optimal shape, but its design process was not only complex but also difficult to get a precise profile curve from operating by hand. In this study, rotating shape of gear profile curves were generated automatically with standard spur gear, equivalent helical gear, shifted gear & pinion by using developed program which is Auto_LISP language supported in Auto-CAD. Output tooth profile by using CAE program is applied as Preprocessor for stress analysis in each contact points. This program which can be determined rapidly an optimal shape of gear will be successfully supported for Small & Medium companies designing and manufacturing gears by using Auto-CAD.

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치형수정에 의한 코니칼 인볼류트 기어의 치면 압축응력 해석 (Analysis of Tooth Surface Compressive Stress of Conical Involute Gear by Profile Modification)

  • 김준성;이현수;김동욱;류성기
    • 한국기계가공학회지
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    • 제9권5호
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    • pp.40-49
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    • 2010
  • Conical involute gears are being used for marine gearboxes, automotive transmissions, and robots, and so on, but not much. As involute profile gear, conical involute gear not only can be engaged with spur and helical gear but also can be used for power transmission of parallel, crossed and skewed axis with small angle. Hence, conical involute gears are likely to develop in future. Through a study on the basic theory of conical involute gear, tooth surface compressive stress analysis was performed by using commercial modeling program, comparing before and after profile modification. As a result, it noticed that tooth profile modification is able to relieve more tooth surface compressive stress than before modification.

자동차 트랜스미션용 클러치 기어의 성형 공법 및 성형성 향상에 관한 연구 (A study on the forming process and formability improvement of clutch gear for vehicle transmission)

  • 이광오;강성수;김정민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.184-187
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    • 2005
  • Forging process is one of the forming process and is used widely in automobile parts and manufacture industry. Especially the gears like spur gear, helical gear, bevel gear were produced by machine tool, but recently they have been manufactured by forging process. The goal of this study is to study forming process with data obtained by comparison between forward extrusion and upsetting simulation results and formability improvement by various heat treatment conditions. By analysis data of 3D FEM by upsetting and forward extrusion forming, the forming process of clutch gear develops using data based on 3D FEM analysis. Through tensile test using specimens by various heat treatment conditions, the optimal heat treatment condition is obtained by comparison the results of tensile test.

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터보압축기의 진동 특성에 관한 해석적 연구 (An Analytical Investigation on Vibrational Characteristics of Turbo Compressor)

  • 이형우;이동환;박노길
    • 소음진동
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    • 제8권6호
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    • pp.1069-1077
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    • 1998
  • A dynamic model of turbo compressor having helical gear pairs is developed. The model accounts for the shaft and bearing flexibilities, gyroscopic effects and the force couplings among the transverse, torsion. and axial motions due to gearings. For the mode analysis of turbo compressor, a transfer matrix method is used. The excitation sources caused by the mass unbalances of the rotors and misalignment of the shafts, the transmitted errors of the gearings. and the vane passing frequencies of the Impeller are studied qualitatively. By introducing the perturbation method, the generated forcing frequencies are defined and devided into three groups. With the field data, two critical speeds are analytically found and the corresponding modal characteristics are examined.

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동분말이 함유된 에폭시 수지를 이용한 마이크로 기어의 제작에 관한 연구 (A Study on a Microreplication Process for Real 3D Structures Using a Soft Lithography)

  • 정성일;박선준;이인환;정해도;조동우
    • 한국정밀공학회지
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    • 제21권12호
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    • pp.29-36
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    • 2004
  • In this paper, a new replication technique for a real 3D microstructure was introduced, in which a master Pattern WES made of photo-curable epoxy using a microstereolithography technology, and then it was transferred onto an epoxy-copper particle composite. A helical gear was selected as one of the real 3D microstructure for this study, and it was replicated from a pure epoxy to an epoxy composite. In addition, the transferability of the microreplication process was evaluated, and the properties of :he epoxy composite were compared to that of the pure epoxy, including hardness, wear-resistance and thermal conductivity.

헬리컬기어 냉간압출금형의 파손해석 (Failure Analysis of Cold Extrusion Die for the Helical Gear)

  • 권혁홍
    • 한국공작기계학회논문집
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    • 제10권2호
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    • pp.79-88
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    • 2001
  • This paper suggests to predict the failure of helical gear extrusion die. The basic assumption that constitutes the frame-work for any combined stress failure theory is that failure is predicted to occur when the maximum value of stress becomes equal to or exceeds the value of the same modulus that produces failure in a simple uniaxial stress test using the same material. The stresses which were calculated to each critical points are applied maximum normal stress theory and distor-tion energy theory. The theroretical analysis and experimental results for Samanta process and New process dies were com-pared.

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자동차 트랜스미션용 헬리컬 기어의 최적 설계 프로그램 개발 (Development of a Optimal Design Program for the Helical Gear on Vehicle Transmission)

  • 심재용;곽재섭;송지복
    • 한국정밀공학회지
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    • 제17권11호
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    • pp.88-93
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    • 2000
  • Recently the gear design focuses on the optimal design to extract the design factors from the vehicle transmission that is required to equip the powerful, speedy and silent characteristics. In this study, we had determined modules($m_n$) and face widths (b) to sustain strengths of contact and bending. The pressure angle ($\alpha$) and the helix angle ($\beta$) also had been obtained from the constraint of a contact ratio ($\varepsilon) on helical gears. Through the optimal design algorithm suggested in this study, the design factors were calculated on vehicle transmission gears and those determined factors were able to firm a suitability of the design.

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Bi-Sn 합금을 이용한 3차원 미세 구조물의 제작기술 개발 (Fabrication of Real 3D Shape Components Using Bi-Sn Alloys)

  • 정성일;박선준;임용관;최재영;정해도
    • 대한기계학회논문집A
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    • 제28권5호
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    • pp.624-631
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    • 2004
  • In this paper, new replication techniques fur a metal microcomponent having a real 3D shape were introduced. Helical gear was selected as one of a real 3D microcomponents for this study. The helical gear, which was made of photo-curable resin, was fabricated as a master pattern by microstereolithography technology. Then, a silicone rubber mold was fabricated from the master pattern. Lastly, a final bismuth alloy pattern was transferred from the silicone rubber mold by the microcasting process. In this paper, the replication technique is described in detail from the master pattern to the final pattern with some investigation on factors related to the technique.