• 제목/요약/키워드: Hardening process

검색결과 536건 처리시간 0.022초

Al 합금의 MIG 용접에서 WC-12%Co 분말에 첨가에 의한 경화육성층의 특성 (Characteristics of the Hard-Overlayers by WC-12%Co Powder Addition in MIG Welding of Al Alloy)

  • 박정식;양병모;박경채
    • Journal of Welding and Joining
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    • 제18권6호
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    • pp.102-107
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    • 2000
  • It was attempted to improve the wear resistance of Al alloy under the load condition by making a formation of the thick surface hardening alloy layers. The thick surface hardening alloy layers were formed on 6061 Al alloys overlayed by MIG welding process with WC-12%Co powder addition. Effects of the dispersion of WE-12%Co powders on hardness and wear characteristics of alloys were investigated. The following results were obtained. Most of WE-12%Co powders are dispersed nearly uniform as unmelted particles in the matrix alloy. A part of WC-12%Co powders are melted in the molten pool, and during solidification {TEX}$Al_{9}Co_{2}${/TEX} appeared. With increasing addition of WC-12%Co powders, the hardness and specific wear resistance of the overlay weld alloys increased and reached Hv450 at WC-12%Co powder addition rate of 54g/min. It is considered that excellent wear resistance of the overlayed alloys was due to dispersed WC-12%Co powders and increased 10 times at WC-12%Co powder addition rate of 54 g/min than that of the WC-free overlaying layers.

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고주파표면 경화 처리된 0.45% 탄소강의 템퍼링 거동 (Tempering Behavior of 0.45% Carbon Steel Treated by a High Frequency Induction Hardening Technique)

  • 심재진;이상윤
    • 열처리공학회지
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    • 제3권2호
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    • pp.10-19
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    • 1990
  • The tempering behavoirs of 0.45% carbon steel treated by automatic progressive high frequency induction hardening equipment have been investigated. In order to examine the correlation of hardness with both tempering temperature and time, simple regression analysis has been made using the statistical quality control package. The maximum surface hardness value of induction hardened zone and its effective hardening depth have been determined to be Hv 810 and 0.76mm, respectively. The hardness obtained after tempering has been shown to vary lineary with tempering time at six different temperatures. The activation energies during tempering have been calculated to be 25.34kcal/mole, 32.73kcal/mole and 49.24kcal/mole for HRcs 60, 50 and 40, respectively, showing that tempering process occurs by a complex mechanism, The tempering hardness equation of $H=90.113{\sim}4.531{\times}10^{-3}$ [T(11.996+log t)] has proved to be in a reasonably good agreement with experimently determined data and it is also expected to be useful for the determination of tempering treatment conditions to obtain a required hardness value.

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저탄소 Dual Phase강의 가공시효에 미치는 탄소유효확산 및 전위분포의 영향 (Effects of Dislocation Distribution and Carbon Effective Diffusion on Strain Aging Behavior of a Low Carbon Dual Phase Steel)

  • 유상협;정기채;홍기하;박경태
    • 소성∙가공
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    • 제30권5호
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    • pp.226-235
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    • 2021
  • The strain aging behavior of a low carbon dual phase steel was examined in two conditions: representing room temperature strain aging (100 ℃ × 1 hr after 7.5 % prestrain) and bake hardening process (170 ℃ × 20 min after 2 % prestrain), basing on carbon effective diffusion and dislocation distribution. The first principle calculations revealed that (Mn or Cr)-vacancy-C complexes exhibit the strongest attractive interaction compared to other complexes, therefore, act as strong trapping sites for carbon. For room temperature strain aging condition, the carbon effective diffusion distance is smaller than the dislocation distance in the high dislocation density region near ferrite/martensite interfaces as well as ferrite interior considering the carbon trapping effect of the (Mn or Cr)-vacancy-C complexes, implying ineffective Cottrell atmosphere formation. Under bake hardening condition, the carbon effective diffusion distance is larger compared to the dislocation distance in both regions. Therefore, formation of the Cottrell atmosphere is relatively easy resulting in to a relatively large increase in yield strength under bake hardening condition.

Effect of nitrogen sources and 2, 4-D treatment on indirect regeneration of ginger (Zingiber officinale Rosc.) using leaf base explants

  • Mehaboob, Valiyaparambath Musfir;Faizal, Kunnampalli;Raja, Palusamy;Thiagu, Ganesan;Aslam, Abubakker;Shajahan, Appakan
    • Journal of Plant Biotechnology
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    • 제46권1호
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    • pp.17-21
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    • 2019
  • Ginger is an important monocotyledonous plant belonging to the family Zingiberaceae. The objective of this study was to investigate the regeneration potential of ginger using leaf base explants. Auxins such as 2, 4-D and NAA in combination with BA were used for initiation of callus. Different combinations of both ammonium ($NH^{4+}$) and nitrate ($NO^{3-}$) were also studied for efficient callus production. High frequency of white friable calli was observed on modified Murashige and Skoog (MS) medium supplemented with 2.0 mg/L 2, 4-D, 0.5 mg/L NAA and 0.5 mg/L BA. The highest shoot induction (92.33%), shootlets number ($7.33{\pm}0.33$) and length ($88.33{\pm}4.40$) mm were achieved on MS media containing 0.5 mg/L BA. Regenerated shoots were transferred to in vitro rooting media containing 1.0 mg/L IBA. Afterwards, plantlets with well-developed root and shoot system were subjected to a twostep hardening process. 71% of plantlets survived after secondary hardening without any abnormal morphology.

화력발전소 바텀애쉬와 수산화나트륨 활성화제를 이용해 제작한 지오폴리머의 압축강도 특성 (Compressive Strength Properties of Geopolymer Using Power Plant Bottom Ash and NaOH Activator)

  • 안응모;조성백;이수정;미야우치 히로유키;김규용
    • 한국재료학회지
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    • 제22권2호
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    • pp.71-77
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    • 2012
  • When a new bonding agent using coal ash is utilized as a substitute for cement, it has the advantages of offering a reduction in the generation of carbon dioxide and securing the initial mechanical strength such that the agent has attracted strong interest from recycling and eco-friendly construction industries. This study aims to establish the production conditions of new hardening materials using clean bottom ash and an alkali activation process to evaluate the characteristics of newly manufactured hardening materials. The alkali activator for the compression process uses a NaOH solution. This study concentrated on strength development according to the concentration of the NaOH solution, the curing temperature, and the curing time. The highest compressive strength of a compressed body appeared at 61.24MPa after curing at $60^{\circ}C$ for 28 days. This result indicates that a higher curing temperature is required to obtain a higher strength body. Also, the degree of geopolymerization was examined using a scanning electron microscope, revealing a micro-structure consisting of a glass-like matrix and crystalized grains. The microstructures generated from the activation reaction of sodium hydroxide were widely distributed in terms of the factors that exercise an effect on the compressive strength of the geopolymer hardening bodies. The Si/Al ratio of the geopolymer having the maximum strength was about 2.41.

Diode laser를 이용한 STS420J2의 표면경화 특성에 관한 연구 (A study on the hard surfacing Characteristics of STS420J2 by using Diode laser)

  • 이태양;임병철;박상흡
    • 한국산학기술학회논문지
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    • 제15권9호
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    • pp.5460-5466
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    • 2014
  • 본 연구에서는 실생활에 많이 이용되며 주로 주방용 식기 및 식칼, 소형칼, 주방 가위 등으로 널리 사용되는 STS420J2를 실험소재로 사용하였다. 마르텐사이트계 스테인리스강은 Cr13%이상 함유하고 있어 약 $1,050^{\circ}C$를 정점으로 하여 그 이상의 고온에서는 저하하는 단점을 가지고 있다. 실험에 사용되는 시험편 표면에 표면경화를 수행하기 위하여 #200 ~ #1500의 순서대로 미세연마 후 거친연마 가공을 실시하였으며, 다이오드 레이저의 표면경화 열처리 후에 자기냉각효과를 고려하여 $100{\times}50{\times}10$의 판재로 시험편을 제작하여 실험하였다. 소재 표면에 다이오드 레이저를 이용하여 국소부위에 표면경화 열처리를 수행하였다. 이때 다이오드 레이저의 출력과 이송속도를 공정조건으로 하여, 미세경도시험, 미세조직시험, 전자 주사 현미경(SEM), 입열량을 분석하였다. 분석 후에는 실험소재의 기계적 특성을 비교하여, 타 표면경화법에 비해 다이오드 레이저를 이용하였을 때의 표면경화 열처리 신뢰성과 우수함 그리고 최적의 공정조건을 도출하였다. 열처리 후 경화부는 Plate martensite로 경화 되었으며. 경도값은 Hv606.2로 열처리 후 약 3배 이상 표면경도가 향상되었다.

다이오드 레이저를 이용한 SM45C의 표면경화 특성에 관한 연구 (A study on the hard surfacing Characteristics of SM45C by using Diode laser)

  • 임병철;이홍섭;박상흡
    • 한국산학기술학회논문지
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    • 제16권3호
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    • pp.1620-1625
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    • 2015
  • 본 연구에서는 산업현장에서 각종 기어나, 축, 체인, 롤러, 금형, 자동차강판 등으로 널리 쓰여 지는 기계구조용 탄소강인 SM45C를 실험소재로 사용하였다. 실험에 사용되는 시험편 표면에 표면경화를 수행하기 위하여 #200 ~ #1500의 순서대로 미세연마 후 거친연마의 연마가공을 실시하였으며, 다이오드 레이저의 표면경화 열처리 후에 자기냉각효과를 고려하여 $100{\times}50{\times}10$의 판재로 시험편을 제작하여 실험하였다. 소재 표면에 다이오드 레이저를 이용하여 국소부위에 표면경화 열처리를 수행하였다. 이때 다이오드 레이저의 출력과 이송속도를 공정조건으로 하여, 미세경도시험, 미세조직시험, 전자 주사 현미경(SEM), 입열량을 분석하였다. 분석 후에는 실험소재의 기계적 특성을 비교하여, 타 표면 경화법에 비해 다이오드 레이저를 이용하였을 때의 표면경화 열처리 신뢰성과 우수함 그리고 최적의 공정조건을 도출하였다. 열처리 후 경화부는 판상 마르텐사이트로 경화 되었으며. 경도값은 Hv729.5로 열처리 후 약 2.3배 이상 표면경도가 향상되있는 것을 확인하였다.

초고강도 강판 성형 시의 스프링백 해석 및 금형 소재 적합성 검토 (Analysis of Springback and Die Material Suitability in the UHSS Sheet Forming Process)

  • 오인석;윤동렬;조준행;이명규;김헌영;김형종
    • 소성∙가공
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    • 제29권4호
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    • pp.203-210
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    • 2020
  • In this study, formability and springback behavior of 1.5 GPa grade ultra-high strength steel (UHSS) sheet were predicted through the finite element simulation, and structural stability of the forming dies was verified by the coupled forming-structural analysis. Uniaxial tension and uniaxial tension-compression tests were performed to obtain experimental data for modeling the springback properties of the sheet material. The springback values predicted by simulation were compared with those from actual measurements. The results calculated from the kinematic hardening model were found to be much more accurate than those from the isotropic hardening model. Deformation of the forming die and springback of the product were calculated by the coupled forming-structural analysis. The higher the strength of the die material, the smaller the surface displacement of the die and the springback of the product. The internal stresses of the dies made of three materials, FC300, FCD550 and STD11 were compared with the yield stress of each material. The results provided a basis for determining the most suitable material for each part of the die set. As a result, simulation techniques have been established for predicting formability and springback in the UHSS sheet forming process.

12Cr 강의 이동 화염경화 공정 특성 (Characteristics of Flame Hardening Process for 12Cr Steels)

  • 김광호;이민구;김경호;김흥회;이창규;김길무
    • 한국표면공학회지
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    • 제39권2호
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    • pp.49-56
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    • 2006
  • In this study, the movable flame hardening process of 12Cr steel for a uniform hardness and desirable residual stress have been investigated. For this, the temperature cycles have been controlled accurately as a function of the three processing variables, the flame intensity $I_f$, the scanning velocity $V_s$, and the initial flame holding time $t_h$, where the standard surface temperature $T_{s,\;max}$, was maintained at $960^{\circ}C$. The optimized conditions were $V_s=0.68mn/s\;and\;t_h=67sec$ for the $C_3H_8:O_2\;=\;5:20l/min,\;V_s=0.80mm/s$ and $t_h=56sec$ for the $C_3H_8:O_2=6:24l/min,\;V_s=1.01mm/s\;and\;t_h=48sec$ for the $C_3H_8:O_2=7:28l/min,\;and\;V_s=1.15mm/s$ and $t_h=39sec$ for the $C_3H_8:O_2$=8:32 l/min. The optimally flame-hardened surface exhibited uniform distributions of the hardness and residual compressive stress over the treated area with moderate levels of $470{\sim}490HV_{0.2}$in hardness and $-300{\sim}-450MPa$ in residual stress, which were acceptable on the basis of the acceptance criteria of Siemens AG-KWU and GE Power Generation Engineering.

원전용 IC를 위한 CMOS 디지털 논리회로의 내방사선 모델 설계 및 누적방사선 손상 분석 (A Radiation-hardened Model Design of CMOS Digital Logic Circuit for Nuclear Power Plant IC and its Total Radiation Damage Analysis)

  • 이민웅;이남호;김종열;조성익
    • 전기학회논문지
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    • 제67권6호
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    • pp.745-752
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    • 2018
  • ICs(Integrated circuits) for nuclear power plant exposed to radiation environment occur malfunctions and data errors by the TID(Total ionizing dose) effects among radiation-damage phenomenons. In order to protect ICs from the TID effects, this paper proposes a radiation-hardening of the logic circuit(D-latch) which used for the data synchronization and the clock division in the ICs design. The radiation-hardening technology in the logic device(NAND) that constitutes the proposed RH(Radiation-hardened) D-latch is structurally more advantageous than the conventional technologies in that it keeps the device characteristics of the commercial process. Because of this, the unit cell based design of the RH logic device is possible, which makes it easier to design RH ICs, including digital logic circuits, and reduce the time and cost required in RH circuit design. In this paper, we design and modeling the structure of RH D-latch based on commercial $0.35{\mu}m$ CMOS process using Silvaco's TCAD 3D tool. As a result of verifying the radiation characteristics by applying the radiation-damage M&S (Modeling&Simulation) technique, we have confirmed the radiation-damage of the standard D-latch and the RH performance of the proposed D-latch by the TID effects.