• 제목/요약/키워드: HDH process

검색결과 11건 처리시간 0.016초

티타늄 스크랩 재활용에 의한 고순도 분말 소결 기술 (Technology of High Purity Powder Sintering by Ti Scrap Recycling)

  • 최정철;장세훈;차용훈;오익현
    • 한국재료학회지
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    • 제19권7호
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    • pp.397-402
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    • 2009
  • In this study, Ti powder was fabricated from Ti scrap by the Hydrogenation-Dehydrogenation (HDH) method. Hydrogenation reactions of Ti scrap occurred at near 450 $^{\circ}C$ with a sudden increase in the reaction temperature and the decreasing pressure of hydrogen gas during the hydrogenation process in the furnace. The dehydrogenation process was also carried out at 750 $^{\circ}C$ for 2hrs in a vacuum of $10^{-4}$ torr. After the HDH process, a deoxidation treatment was carried out with the Ca(purity: 99.5) at 700 $^{\circ}C$ for 2hrs in the vacuum system. It was found that the oxidation content of Ti powder that was deoxidized with Ca showed noticeably lower values, compared to the content obtained by HDH process. In order to fabricate Ti compacts, Ti powder was sintered at $1100\sim1400^{\circ}C$ for 2hrs under a vacuum of $10^{-4}$ torr. The relative density of compact was 94.9% at 1300 $^{\circ}C$. After sintering, all of the Ti compacts showed brittle fracture behavior, which occurred in an elastic range with short plastic yielding up to a peak stress.

티타늄 스크랩을 이용한 분말제조 및 소결 성형체의 특성평가 (Property Evaluation of Ti Powder and Its Sintered Compacts Prepared by Ti Scrap)

  • 이승민;최정철;박현국;우기도;오익현
    • 한국재료학회지
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    • 제20권3호
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    • pp.125-131
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    • 2010
  • In this study, Ti powders were fabricated from Ti scrap by the Hydrogenation-Dehydrogenation (HDH) method. The Ti powders were prepared from the spark plasma sintering (SPS) and their microstructure was investigated. Hydrogenation reactions of Ti scrap occurred at near $450^{\circ}C$ with a sudden increase in the reaction temperature and the decreasing pressure of hydrogen gas during the hydrogenation process in the furnace. The dehydrogenation process was also carried out at $750^{\circ}C$ for 2 hrs in a vacuum of $10^{-4}$ torr. After the HDH process, deoxidation treatment was carried out with the Ca (purity: 99.5%) at $700^{\circ}C$ for 2 hrs in the vacuum system. It was found that the oxidation content of Ti powder that was deoxidized with Ca showed noticeably lower values, compared to the content obtained by the HDH process. In order to fabricate the Ti compacts, Ti powder was sintered under an applied uniaxial punch pressure of 40 MPa in the range of $900-1200^{\circ}C$ for 5 min under a vacuum of $10^{-4}$ torr. The relative density of the compact was 99.5% at $1100^{\circ}C$ and the tensile strength decreased with increasing sintering temperature. After sintering, all of the Ti compacts showed brittle fracture behavior, which occurred in an elastic range with short plastic yielding up to a peak stress. Ti improved the corrosion resistance of the Ti compacts, and the Pd powders were mixed with the HDH Ti powders.

HDH공정에 의한 티타늄 분말제조 및 소결특성 (Sintering Characterization of Ti Powder Prepared by HDH Process)

  • 최정철;장세훈;차용훈;오익현
    • 한국재료학회지
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    • 제19권2호
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    • pp.55-60
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    • 2009
  • In this study, Ti powder was fabricated from Ti scrap by a hydrogenation-dehydrogenation (HDH) method. The Ti powders were compacted by Spark plasma sintering (SPS) and the microstructure and mechanical properties of the powders were investigated. A hydrogenation reaction of Ti scrap occurred at temperatures near $450^{\circ}C$ with a sudden increase in the reaction temperature and a decrease in the pressure of the hydrogen gas as measured in a furnace during the hydrogenation process. In addition, a dehydrogenation process was carried out at $750^{\circ}C$ for 2hrs in a vacuum of $10^{-4}torr$. The Ti powder sizes obtained by hydrogenation-dehydrogenation and mechanical milling processes were in the range of $1{\sim}90{\mu}m$ and $1{\sim}100{\mu}m$, respectively. To fabricate Ti compacts, Ti powders were sintered under an applied uniaxial punch pressure of 40 MPa at in a range of $900{\sim}1200^{\circ}C$ for 5 min. The relative density of a SPSed compact was 99.6% at $1100^{\circ}C$, and the tensile strength decreased with an increase in the sintering temperature. However, the hardness increased as the sintering temperature increased.

수소화-탈수소화법을 이용한 탄탈륨 스크랩으로부터 탄탈륨 분말 제조 연구 (Study on Manufacture of Tantalum Powder from Tantalum Scrap using Hydride-Dehydride Process (HDH Process))

  • 이지은;이찬기;박지환;윤진호
    • 자원리싸이클링
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    • 제27권5호
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    • pp.30-37
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    • 2018
  • 국내 발생하는 고순도 탄탈륨 스크랩을 재활용하기 위해 수소화-탈수소화법(HDH법)에 의한 탄탈륨 분말 제조 연구를 실시하였다. 탄탈륨은 연성 및 강도가 우수하며 융점 또한 높아 분말 제조가 어려운 금속으로 알려져 있다. 따라서 본 연구에서는 수소화를 통해 생성된 탄탈륨 수소화물을 이용하여 탄탈륨 분말을 제조하였다. $500^{\circ}C$, 5시간/$700^{\circ}C$, 3시간 수소화 조건에서 탄탈륨 수소화물이 생성되었고, 탄탈륨 내의 수소는 격자의 팽창 및 전위의 결함으로 작용하므로 탄탈륨 수소화물 분말을 제조하기에 용이하였다. Ring mill을 이용하여 1300 rpm, 30분 이상의 조건에서 $10{\mu}m$ 이하의 크기로 분쇄하였으며, 알곤 및 저진공 분위기에서 탈수소화 공정을 통해 수소 50 ppm 이하의 탄탈륨 분말을 제조하였다.

Ti-6Al-4V 및 Ti-8Al-1Mo-1V 합금 스크랩을 이용한 저산소 분말 제조와 탈산방법 비교 (Preparation of Low Oxygen Content Powder from Ti-6Al-4V and Ti-8Al-1Mo-1V Alloy Scraps with Deoxidation in Solid State Process)

  • 오정민;서창열;권한중;임재원;노기민
    • 자원리싸이클링
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    • 제24권1호
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    • pp.21-27
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    • 2015
  • Ti-6Al-4V 및 Ti-8Al-1Mo-1V (AMS 4972) 합금 스크랩을 대상으로 수소화-탈수소화(HDH) 기술로 분말을 제조하고 칼슘 접촉식과 비접촉식 방법으로 탈산을 실시하여 탈산효과를 비교하였다. 타이타늄을 대상으로 한 이전 연구결과에서는 비접촉식 탈산법이 탈산 효과가 더 크다고 보고되었으나 산소함유량을 분석한 결과 Ti-6Al-4V 및 Ti-8Al-1Mo-1V 합금 분말 모두 비접촉식으로 탈산한 분말의 산소함유량이 더 높은 것으로 밝혀졌다. 따라서, 본 연구에서는 XRD와 가스분석기를 이용하여 합금 내에 가장 많이 함유되어 있는 알루미늄이 비접촉식 탈산 공정 중 탈산에 미치는 영향을 조사하였다.

분말야금을 위한 타이타늄 제련기술 현황 (Current Status of Titanium Smelting Technology for Powder Metallurgy)

  • 손호상
    • 한국분말재료학회지
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    • 제28권2호
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    • pp.164-172
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    • 2021
  • Titanium is the ninth most abundant element in the Earth's crust and is the fourth most abundant structural metal after aluminum, iron, and magnesium. It exhibits a higher specific strength than steel along with an excellent corrosion resistance, highlighting the promising potential of titanium as a structural metal. However, titanium is difficult to extract from its ore and is classified as a rare metal, despite its abundance. Therefore, the production of titanium is exceedingly low compared to that of common metals. Titanium is conventionally produced as a sponge by the Kroll process. For powder metallurgy (PM), hydrogenation-dehydrogenation (HDH) of the titanium sponge or gas atomization of the titanium bulk is required. Therefore, numerous studies have been conducted on smelting, which replaces the Kroll process and produces powder that can be used directly for PM. In this review, the Kroll process and new smelting technologies of titanium for PM, such as metallothermic, electrolytic, and hydrogen reduction of TiCl4 and TiO2 are discussed.

탈수소화 분위기가 탄탈륨 분말 수소농도에 미치는 영향 연구 (Effect of dehydride atmosphere on Hydrogen concentration of Tantalum)

  • 이지은;윤진호;이찬기
    • 산업기술연구
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    • 제41권1호
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    • pp.25-30
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    • 2021
  • Hydride-dehydride process for efficient recycling of tantalum (Ta) is used for manufacturer of Ta powder. In case of metal powder, Impurities as like nitride, oxygen, hydrogen is decreased of physical properties. For manufacture of Ta powder, control of theses impurities is important. In this study, to decreased of impurities on Ta powder using HDH process optimize dehydride condition. Dehydration behavior of Ta is depended on temperature, time, and atmosphere. Phase transition of Ta hydride is analyzed by X-ray diffraction (XRD). Concentration of hydrogen is decreased with temperature increased. At high temperature, concentration of hydrogen in Ta is similar according to time increased. Size and morphology of powder is not observed after dehydride. Ta powder, which is less than 20 um, concentration of hydrogen under 800 ppm is obtain.

Ti80-XZr20VX 합금분말의 게터 특성 (Getter Properties of Ti80-XZr20VX Alloy Powders)

  • 박제신;김원백;서창열;조성욱
    • 한국분말재료학회지
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    • 제16권1호
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    • pp.28-32
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    • 2009
  • The activation temperatures and hydrogen sorption rates of $Ti_{80-X}Zr_{20}V_X$ alloys were evaluated at room temperature. The alloy powders were prepared by arc melting and then hydride-dehydride(HDH) process. The alloy powders were apt to activate by increase of vanadium in Ti-Zr-V alloys. The easy activation was explained in terms of surface oxygen content which decreased with increase of vanadium on Ti-Zr-V alloys.

Ti0.3Zr0.2V0.5 합금게터의 활성화 및 수소흡수특성 (Activation and Hydrogen Sorption Characteristics of a Ti0.3Zr0.2V0.5 Alloy Getter)

  • 김원백;이동진;박제신;서창열;이재천
    • 한국재료학회지
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    • 제15권2호
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    • pp.79-84
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    • 2005
  • The lowest activation temperature of a commercial vacuum getter reported so far in literature was about $400^{\circ}C$. Recently, $Ti_{0.3}Zr_{0.2}V_{0.5}$ alloy has been reported to exhibit the activation temperature lower than $200^{\circ}C$ when they are prepared as thin film. In this study, the alloy was prepared as bulk form and its activation temperature and hydrogen sorption properties were investigated in compliance with a standard method. The alloy powder was prepared by arc melting and subsequent HDH(Hydride-DeHydride) process. The activation temperature of the alloy was estimated from the ultimate pressure-temperature curve and located between $150^{\circ}C\;and\;200^{\circ}C$. The hydrogen sorption speed measured by an orifice method was 0.895 liter/sec which is comparable to thin film of same composition.

티타늄 합금 스크랩의 재활용 및 응용 기술 현황 (Recycling and Applications of Titanium Alloy Scraps)

  • 오정민;권한중;임재원
    • 청정기술
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    • 제19권2호
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    • pp.75-83
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    • 2013
  • 본 총설에서는 이원계 티타늄 합금 스크랩을 재활용하기 위해 수소 플라즈마 아크 용해를 이용하여 잉곳을 제조하고, 수소화-탈수소화법과 고상탈산 공정을 통해 저산소 합금 분말을 제조하는 기술에 대하여 소개하고자 한다. 이에 더해, 이원계 티타늄 합금 스크랩을 이용하여 고용상 서메트용 탄화물 분말을 제조하는 응용 분야에 대해서도 소개하고자 한다. 이원계 티타늄 합금 스크랩은 수소 플라즈마 아크 용해를 통해 건전한 잉곳의 제조가 가능함을 확인하였고, 최종적으로 제조된 티타늄 합금 분말의 산소함량은 1,000 ppm 이하였으며, 이를 고용상 서메트용 탄화물 분말의 제조에 응용이 가능함을 확인하였다.