• 대한금속재료학회지
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• 제50권5호
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• pp.375-381
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• 2012

Magnesium prepared by mechanical grinding under $H_2$ (reactive mechanical grinding) with transition elements or oxides showed relatively high hydriding and dehydriding rates when the content of additives was about 20 wt%. Ni was chosen as a transition element to be added. $Fe_2O_3$ was selected as an oxide to be added. Ti was also selected since it was considered to increase the hydriding and dehydriding rates by forming Ti hydride. A sample $Mg-14Ni-3Fe_2O_3-3Ti$ was prepared by reactive mechanical grinding, and its hydrogen storage properties were examined. This sample absorbs 4.02 wt% H for 5 min, and 4.15 wt% H for 10 min, and 4.42 wt% H for 60 min at n = 2. It desorbs 2.46 wt% H for 10 min, 3.98 wt% H for 30 min, and 4.20 wt% H for 60 min at n = 2. The effects of the Ni, $3Fe_2O_3$, and Ti addition, and hydriding-dehydriding cycling were discussed.

• 대한금속재료학회지
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• 제50권1호
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• pp.64-70
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• 2012

Samples of pure Mg, 76.5 wt%Mg-23.5 wt%Ni, and 71.5 wt%Mg-23.5 wt%Ni-5 wt%$Fe_2O_3$ were prepared by reactive mechanical grinding and their hydriding and dehydriding properties were then investigated. The reactive mechanical grinding of Mg with Ni is considered to facilitate nucleation and to shorten diffusion distances of hydrogen atoms. After hydriding-dehydriding cycling, the 76.5 wt%Mg-23.5 wt%Ni and 71.5 wt%Mg-23.5 wt%Ni-5 wt%$Fe_2O_3$ samples contained $Mg_2Ni$ phase. In addition to the effects of the creation of defects and the decrease in particle size, the addition of Ni increases the hydriding and dehydriding rates by the formation of $Mg_2Ni$. Expansion and contraction of the hydride-forming materials (Mg and $Mg_2Ni$) with the hydriding and dehydriding reactions are also considered to increase the hydriding and dehydriding rates of the mixture by forming defects and cracks leading to the fragmentation of particles. The reactive mechanical grinding of Mg-Ni alloy with $Fe_2O_3$ is considered to decrease the particle size.

• 한국산업융합학회 논문집
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• 제12권2호
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• pp.99-105
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• 2009

Among a few items with world wide competitiveness are the semiconductor and the LCD. Grinding/polishing is the most significant process in manufacturing semiconductor wafers and LCD panels, the most critical quality of which is the precision rate of the machined surfaces. It is well known that the control of the vibrations is the major factor in maintaining superb machined surfaces. In this paper the dynamic properties of a grinding machine have been investigated through the frequency analysis test and the computer simulation to deduce ideas of design modifications for improved stability. The alterations have been applied to the simulation model, which is supposed to have identical dynamic property with the original structure, to identify the effects and to finally achieve the satisfactory level of stability. The result shows that the machine can have much improved stability with relatively simple design changes, and also can improve the surface quality of the products.

• 한국광학회지
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• 제24권6호
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• pp.331-337
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• 2013

대형 광학 거울은 연삭, 연마, 최종연마의 단계를 거쳐 가공된다. 이 가운데 가장 진행이 빠르고 가공량이 많은 연삭 단계에서 정밀하고 신속한 측정이 가능하다면 가공 공정의 효율성을 높일 수 있다. 그런데 연삭 단계의 광학면은 거칠고 광택이 없기 때문에 빛을 이용한 측정이 매우 어렵다. 따라서 간섭계를 사용할 수 없으며 기계적인 방법을 이용하여 면을 측정해야 한다. 레이저트래커는 이동이 가능한 3차원 좌표 측정기로, 이를 이용한 측정 방법이나 데이터 분석을 연구하면 연삭 단계의 광학 거울을 정밀하게 측정할 수 있다. 본 논문에서는 레이저트래커를 이용하여 직경 1 m의 구면 거울의 형상오차를 측정하고, 이 측정 결과를 간섭계로 측정한 것과 비교하였다. 레이저트래커를 이용한 측정법은 형상오차 rms $0.2{\mu}m$, PV $2.7{\mu}m$의 측정 결과를 얻는 것으로 파악되어 연삭 단계 광학면의 정밀한 측정이 가능할 것으로 보인다.

• 한국산학기술학회논문지
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• 제20권6호
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• pp.126-133
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• 2019

본 연구는 분쇄효율 향상 및 시멘트의 품질 문제 해결 등 고품질의 시멘트를 제조하기 위하여 멜라민계 기능성 분쇄조제의 합성 및 이를 적용한 시멘트의 물리적 특성을 검토하였다. 시멘트 클링커의 분쇄 효율 및 제조된 시멘트의 물리적 특성을 향상시키기 위하여 멜라민계 공중합체를 methyolation, sulfonation 및 산촉매를 이용하여 polymerzation의 3단계로 나누어 반응을 진행하였다. 합성된 멜라민계 공중합체를 시멘트 클링커 분쇄 공정에 적용하여 기존의 분쇄효율을 향상시키기 위하여 사용되는 DEG(Diethylene glycol)와 압축강도를 향상시키기 위하여 사용되는 TIPA계(Triisopropanol amine) 분쇄조제와의 물리적 특성을 비교하였다. 연구결과 분쇄능의 경우 유기 고분자의 시멘트 입자로의 안정한 흡착으로 표면 에너지를 감소시킴에 따라 기존 DEG와 TIPA계 분쇄조제 대비 분말도는 4~6% 증진시키는 것으로 나타났으며, 압축강도는 기존 DEG 대비 초기 강도에 있어서는 약 30%, 28일 재령의 경우 약 13%이상의 강도 증진 효과가 확인됨에 따라 전체적인 품질은 기존 분쇄조제 대비 향상된 것으로 나타났다.

• 대한금속재료학회지
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• 제50권6호
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• pp.463-468
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• 2012

A 71.5 wt%Mg-23.5 wt%Ni-5 wt%$Fe_2O_3$ (Mg-23.5Ni-$5Fe_2O_3$) sample was prepared by a quite simple process, reactive mechanical grinding, and its hydriding and dehydriding properties were then investigated. The reactive mechanical grinding of Mg with Ni and $Fe_2O_3$ is considered to facilitate nucleation and shorten the diffusion distances of the hydrogen atoms. After the hydriding-dehydriding cycling, the Mg-23.5Ni-$5Fe_2O_3$ sample contained $Mg_2Ni$ phase. Expansion and contraction of the hydride-forming materials (Mg and $Mg_2Ni$) with the hydriding and dehydriding reactions are also considered to increase the hydriding and dehydriding rates of the mixture by forming defects and cracks leading to the fragmentation of the particles. The temperature dependence of the hydriding rate of the sample is discussed.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2003년도 ICCAS
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• pp.269-272
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• 2003

Industry is now seeing a dramatic increase in robot simulation and off-line programming. In order to use off-line programming effectively, the simulated workcell has to be identical to the real workcell. This requires an efficient and accurate method for the workcell calibration. Currently used techniques in the industry, however, are typically time-consuming, expensive and therefore not suitable for in-process application. This is because most of these techniques are based on the so-called “absolute calibration” method. In contrast to absolute method, relative calibration only measures the difference of an interested object relative to a standard reference. Owing to the small measurement range requirement, relative calibration method is very cheap and can achieve very high accuracy. In this paper the relative method is applied to calibrate an entire grinding workcell. Linear gauge is the only measurement device used. This workcell calibration includes tool center point (TCP) calibration and work object frame calibration. Due to the efficiency of the calibration algorithm and the simplicity of the calibration setup, the described calibration procedure can be done in process.

• Design & Manufacturing
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• 제8권1호
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• pp.27-30
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• 2014

Alloy tool steel such as SKD11 and SKD61 or high speed tool like SKH51 are used as materials for semiconductor dies. Cavities, curl blocks, pot blocks and housings are made from those materials. To make those parts from alloy tool steel or high speed tool, one utilizes discharge machining, and mechanical machining including machining center, milling, drilling, forming grinding and others. In the process of cutting machining and polishing, the die materials become unsuitable for machining owing to bubbles and foreign substances in them, which hinders production process. Therefore, this study focuses on die material selection criteria, and on analysis and comparison of material characteristics to help companies to solve their problems, make die manufacture less burdensome and extend die life.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.453-454
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• 2006

This paper describes a processing verification technique for developing about end-milling cutters. Developed software is processing verification module for manufacturing. By using cutting simulation method, we can obtain center points of finding wheel via Boolean operation between a grinding wheel and a cylindrical workpiece. The obtained CL data can be used for calculating NC data. After then, we can simulate by using designed grinding machine and NC data. This research has been implemented on a commercial CAD system by using the API function programming. The operator can evaluate the cutting simulation process and reduce the time of design and manufacturing.

• 한국안전학회지
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• 제23권6호
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• pp.7-13
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• 2008

It is important to prevent roll failure in hot rolling process for reducing maintenance cost and production loss. The relationship between rolling pass schedule and the work roll wear profile will be presented. The roll wear pattern is related with roll catastrophic failure. The irregular and deep roll wear pattern should be removed by On-line Roll Grinder(ORG) for roll failure prevention. In this study, a computer roll wear prediction model under real process working condition is developed and evaluated with hot rolling pass schedule. The method of building wear calculation functions for center portion abrasion and marginal abrasion respectively was used to develop a work roll wear prediction mathematical model. The three type rolling schedule are evaluated by wear prediction model. The optimum roll grinding methods is suggested for schedule tree rolling technique.