• Title/Summary/Keyword: Gradient material design

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SENSITIVITY ANALYSIS OF A SHAPE CONTROL PROBLEM FOR THE NAVIER-STOKES EQUATIONS

  • Kim, Hongchul
    • Korean Journal of Mathematics
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    • v.25 no.3
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    • pp.405-435
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    • 2017
  • We deal with a sensitivity analysis of an optimal shape control problem for the stationary Navier-Stokes system. A two-dimensional channel flow of an incompressible, viscous fluid is examined to determine the shape of a bump on a part of the boundary that minimizes the viscous drag. By using the material derivative method and adjoint variables for a shape sensitivity analysis, we derive the shape gradient of the design functional for the model problem.

A Study on Zirconia/Metal.Functionally Gradient Materials by Sintering Method(1) (소결법에 의한 $ZrO_2/Metal$계 경사기능재료에 관한 연구(1))

  • 정연길;최성철
    • Journal of the Korean Ceramic Society
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    • v.31 no.3
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    • pp.321-329
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    • 1994
  • Functionally gradient materials(FGM), which have the continuous or stepwise variation in a composition and microstructure, are being noticed as the material that solves problems caused by heterogeneous interface of coating or joining. And these materials also expect new functions occured by gradient composition itself. Therefore, to examine possibility of thermal barrier materials, TZP/Mo·FGM and TZP/Ni·FGM were fabricated by sintering method. As to the sintered specimens, sintering shrinkage, relative density and Vicker's hardness in each composition were examined. The phenomena due to the difference of sintering shrinkage velocity during sintering process and the thermal stress induced through differences of thermal expansion coefficient in FGM were discussed. And the structure changes at interface and microsturcture of FGM were investigated. As a results, the difference of shrinkage between ceramic and metal was about 14% in TZP/Mo and 7% in TZP/Ni. The relative density and hardness were considerably influenced by metal content changes. Owing to unbalance of sintering shrinkage velocity between ceramic and metal, various sintering defects were occured. To control these sintering defects and thermal stress, gradient composition of FGM should be narrow. The microstructure changes of FGM depended on the ceramic or metal volume percents and were analogous to the theoretical design.

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Dynamic vibration response of functionally graded porous nanoplates in thermal and magnetic fields under moving load

  • Ismail Esen;Mashhour A. Alazwari;Khalid H. Almitani;Mohamed A Eltaher;A. Abdelrahman
    • Advances in nano research
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    • v.14 no.5
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    • pp.475-493
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    • 2023
  • In the context of nonclassical nonlocal strain gradient elasticity, this article studies the free and forced responses of functionally graded material (FGM) porous nanoplates exposed to thermal and magnetic fields under a moving load. The developed mathematical model includes shear deformation, size-scale, miscorstructure influences in the framework of higher order shear deformation theory (HSDT) and nonlocal strain gradient theory (NSGT), respectively. To explore the porosity effect, the study considers four different porosity models across the thickness: uniform, symmetrical, asymmetric bottom, and asymmetric top distributions. The system of quations of motion of the FGM porous nanoplate, including the effects of thermal load, Lorentz force, due to the magnetic field and moving load, are derived using the Hamilton's principle, and then solved analytically by employing the Navier method. For the free and forced responses of the nanoplate, the effects of nonlocal elasticity, strain gradient elasticity, temperature rise, magnetic field intensity, porosity volume fraction, and porosity distribution are analyzed. It is found that the forced vibrations of FGM porous nanoplates under thermal and live loads can be damped by applying a directed magnetic field.

Thermal Stress Analysis of Functuonally Graded Ceramic/Metal Composites(I)-Plasma Spraying Material- (경사기능성 세라믹/금속 복합재료의 열응력 해석(1)-플라즈마 용사재-)

  • Song, Jun-Hee;Lim, Jae-Kyoo;Chung, Se-Hi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.439-446
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    • 1997
  • A traditional notion of composites has been composed as a uniform dispersoid, but now it is proposed without regard to such rule with process development. Functionally Graded Material(FGM) consists of a new material design that is to make intentionally irregular dispersion state. In this study, thermal stress analysis of plasma spraying PSZ/NiCrAlY gradient material was conducted theoretically using a finite-element program. A formations of the model are direct bonding material(NFGM) and FGM with PSZ and NiCrAlY component element. The temperature conditions were $700^{\circ}C$ to 1100.deg. C assuming a cooling-down precess up to room temperature. Fracture damage mechanism was analyzed by the parameters of residual stress.

Buckling analysis of nanoplate-type temperature-dependent heterogeneous materials

  • Karami, Behrouz;Karami, Sara
    • Advances in nano research
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    • v.7 no.1
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    • pp.51-61
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    • 2019
  • This paper develops a four-unknown refined plate theory and the Galerkin method to investigate the size-dependent stability behavior of functionally graded material (FGM) under the thermal environment and the FGM having temperature-dependent material properties. In the current study two scale coefficients are considered to examine buckling behavior much accurately. Reuss micromechanical scheme is utilized to estimate the material properties of inhomogeneous nano-size plates. Governing differential equations, classical and non-classical boundary conditions are obtained by utilizing Hamiltonian principles. The results showed the high importance of considering temperature-dependent material properties for buckling analysis. Different influencing parametric on the buckling is studied which may help in design guidelines of such complex structures.

A Study on the Structural Analysis & Design Optimization Using Automation System Integrated with CAD/CAE (통합된 CAD/CAE 자동화 System을 이용한 구조강도해석 및 설계최적화에 관한 연구)

  • Yoon J.M.;Won J.H.;Kim J.S.;Choi J.H
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.2
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    • pp.128-137
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    • 2006
  • In this paper, a CAD/CAE integrated optimal design system is developed, in which design and analysis process is automated using CAD/CAE softwares for a complex model in which the modeling by parametric feature is not easy to apply. Unigraphics is used for CAD modeling, in which the process is automated by using UG/Knowledge Fusion for modeling itself and UG/Open API function for the other functions respectively. Structural analyses are also carried out automatically by ANSYS using the imported parasolid model. The developed system is applied for the PLS(Plasma Lighting System) consisting of more than 20 components, which is a next generation illumination system that is used to illuminate stadium or outdoor advertizing panel. The analyses include responses by static, wind and impact loads. As a result of analyses, tilt assembly, which is a link between upper and lower body, is found to be the most critical component bearing higher stresses. Experiment is conducted using MTS to validate the analysis result. Optimization is carried out using the software Visual DOC for the tilt assembly to minimize material volume while maintaining allowable stress level. As a result of optimization, the maximum stress is reduced by 57% from the existing design, though the material volume has increased by 21%.

Design Optimization of Superconducting Magnet for Maximum Energy Storage (초전도 전자석의 저장에너지 최대화를 위한 최적설계)

  • Kim, Chang-Wook;Lee, Hyang-Beom;Park, Il-Han
    • Proceedings of the KIEE Conference
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    • 1999.07a
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    • pp.253-255
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    • 1999
  • In this paper, a shape optimization algorithm of superconducting magnet using finite element method is presented. Since the superconductor loses its superconductivity over the critical magnetic field and critical current density, this material property should be taken into account in the design process. Trial and error approach of repeating the change of the design variables costs much time and it sometimes does not guarantee an optimal design. This paper presents a systematic and efficient design algorithm for the superconducting magnet. We employ the sensitivity analysis based on finite element formulation. As for optimization algorithm, the inequality constraint for the superconducting state is removed by modifying the objective function and the nonlinear equality constraint of constant volume is satisfied by the gradient projection method. This design algorithm is applied to an optimal design problem of a solenoid air-cored superconducting magnet that has a design objective of the maximum energy storage.

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Optimal Layout Design of Frequency- and Temperature-Dependent Viscoelastic Materials for Maximum Loss Factor of Constrained-Layer Damping Beam (점탄성 물질의 온도와 주파수 의존성을 고려한 구속형 제진보의 최대 손실계수 설계)

  • Lee, Doo-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.1023-1026
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    • 2007
  • Optimal damping layout of the constrained viscoelastic damping layer on beam is identified with temperatures by using a gradient-based numerical search algorithm. An optimal design problem is defined in order to determine the constrained damping layer configuration. A finite element formulation is introduced to model the constrained damping layer beam. The four-parameter fractional derivative model and the Arrhenius shift factor are used to describe dynamic characteristics of viscoelastic material with respect to frequency and temperature. Frequency-dependent complex-valued eigenvalue problems are solved by using a simple resubstitution algorithm in order to obtain the loss factor of each mode and responses of the structure. The results of the numerical example show that the proposed method can reduce frequency responses of beam at peaks only by reconfiguring the layout of constrained damping layer within a limited weight constraint.

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Design Method for the Optimized Acoustic Matching Layers of UT Probes (비파괴 검사용 초음파 탐촉자에서의 정합층 최적 설계법)

  • Park, Chi-seung;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.13 no.10
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    • pp.658-662
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    • 2003
  • In this study, we have tried to find the optimized design variables of the matching layer which is important part of thickness mode ultrasonic transducer and finally reach the conclusion that the electrical property of piezo-element must be under consideration when the optimized acoustic impedance is estimated. Proper expression of the effective impedance of front load at free resonant frequency(: $Z_{f}$ $^{(0)}$ /) has been induced by introducing the principle of binomial multilayer transformer and gradient based numerical method is utilized to find the most acceptable value of $Z_{ f}$/$^{(0)}$ . Optimized point of acoustic impedance can be calculated directly from $Z_{f}$ $^{(0)}$ using some simple formula which we propose. We also verify our result by both numerical and experimental method and get a good enhancement especially it concern to the bandwidth of ultrasonic transducer.

Optimal Die Profile Design in Tube Drawing Process for Prevention of Material Fracture (파단방지를 위한 튜브인발공정 최적 금형형상 설계에 관한 연구)

  • Lee, Sang-Kon;Kim, Sang-Woo;Lee, Young-Seon;Lee, Jung-Hwan;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.11 s.188
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    • pp.78-84
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    • 2006
  • The objective of this study is to design the optimal die profile that can prevent material fracture in the tube drawing process for automobile steering input shaft. First, the CDV(Critical Damage Value) of material is obtained by the compression test and FE-analysis. The occurrence of fracture is estimated by the FE-analysis considering the CDV. In order to achieve the objective of this study, optimization technique and FE-analysis are applied. FPS(Flexible Polyhedron Search) method, which is one of the non-gradient optimization techniques often used in engineering, is used to search optimal die profile. The drawing die profile is represented by Bezier-curve to generate all the possible die profile. Using FPS method and FE-analysis the optimal drawing die profile is determined. To verify tile effectiveness of the redesigned optimal die, the tube drawing experiment is performed. In the experimental result, it is possible to produce sound product without material fracture using the redesigned optimal die.