• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2006년도 춘계학술대회논문집
• /
• pp.774-781
• /
• 2006

This paper presents a study on the analytical prediction of vibration transmission from helical gears to the bearing. The proposed method is based on the application of the three dimensional helical gear behaviors and complete description of shaft by the spectral method. Helical gear system used in this paper consists of the driving element, helical gears, shafts, bearings, couplings and load element. In order to describe all translation and rotation motion of helical gears twelve degree of freedom equations of motion by the transmission error excitation are derived. Using these equations, transfer matrix for the helical gear is derived. For the detail behavior of shaft motion, the $12{\times}12$ transfer matrix for the shaft is derived. Transfer matrix for the bearing, coupling, driving element, and load is also derived. Application of the boundary conditions in the assembled transfer matrix produces the forces and displacements in each element of the helical gear system. The effect of the proposed method is shown by numerical example.

• 한국정밀공학회지
• /
• 제15권6호
• /
• pp.90-96
• /
• 1998

Helical gear system is widely used to transmit heavy duty power with harmonies and silences between parallel shafts. This paper predicts a life with Weibull distribution and estimates a reliability based on recycle principle of helical gear systems. 2-parameter Weibull distribution is generally adopted to estimate the mechanical life and the reliability of most gear systems, because this Weibull distribution is proper to explain a characteristics or a life of parts of gear systems with linearity of probability density data on weibull data sheet. For a high reliability, this paper estimates a number of overhaul times and a number of needed substitutes (exchange attachment,1 or parts) with following renewal theory, One is make an exchange of whole module include failure attachments/parts and second estimating method is only exchange of a failure attachments / parts.

• 한국생산제조학회지
• /
• 제21권1호
• /
• pp.95-101
• /
• 2012

An internal type roller ring gear(RRG) system composed of either a pin or a roller ring gear and its conjugated cam pinion can improve the gear endurance from that of a conventional gear system by reducing the sliding contact, while increasing the rolling motion. In this paper, we first proposed the exact cam gear profile and the self-intersection conditions obtained when the profile shift coefficient is introduced. Then, we investigated contact stresses and surface pitting life to fmd characteristics for surface fatigue by varying the shape design parameters. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

• Structural Engineering and Mechanics
• /
• 제53권4호
• /
• pp.819-831
• /
• 2015

In this paper, we propose a new method for taking into account uncertainties based on the projection on polynomial chaos. The new approach is used to determine the dynamic response of a spur gear system with uncertainty associated to gear system parameters and this uncertainty must be considered in the analysis of the dynamic behavior of this system. The simulation results are obtained by the polynomial chaos approach for dynamic analysis under uncertainty. The proposed method is an efficient probabilistic tool for uncertainty propagation. It was found to be an interesting alternative to the parametric studies. The polynomial chaos results are compared with Monte Carlo simulations.

• 산업공학
• /
• 제9권2호
• /
• pp.105-117
• /
• 1996

This paper presents an automated system for inspecting surface finish quality of gear teeth. The purpose of the presented system is to improve both efficiency and reliability of a gear inspection process with a lower cost. The system consists of two modules; one is for data collection and the other for data analysis. While and A/D converter is built in a PC to efficiently obtain digitized data, a window-based software for conducting quality tests is provided using VISUAL BASIC as well as C++. We successfully connect them with the existing gear tester. This system would be also useful for the gear quality improvement by means of a continuous data management.

• 수산해양기술연구
• /
• 제48권3호
• /
• pp.195-207
• /
• 2012

Fuel consumption in fisheries is a primary concern due to environmental effects and costs to fishermen. Much research has been carried out to reduce the fuel consumption related to fishing operations. The fuel consumption of fishing gear during fishing operation is generally related to hydrodynamic resistance on the gear. This research demonstrates a new approach using numerical methods to reduce fuel consumption. The results from the simulation were verified with results that mirrored the model experiments. By designing the fishing gear using drawing software, the whole and partial resistance force on the gear can be calculated as a result of simulations. The simulation results will suggest suitable materials or gear structure for reducing the hydrodynamic forces on the gear while maintaining the performance of the gear. Furthermore, the efficiency of low energy used trawl as economic point of view will be dealt. This research will helpful to reduce the GHG emissions from fishing operations and lead to reduce fishing costs due to fuel savings.

• 한국정밀공학회지
• /
• 제28권6호
• /
• pp.732-737
• /
• 2011

The planetary gear reducer becomes more and more widely used in machine industries. The planetary gear reducer has a significant role to transmit power to wheel & tire module in the In-wheel system. Thus, the planetary gear reducer should have strong stiffness and durability. In this paper, the contact and bending stresses at the tooth of the planetary gear reducer are analyzed using MASTA, a commercial gear design and analysis software. Stress distribution at the tooth face of the sun, planetary and annulus gears are obtained using the finite element method. The design modification is performed using the response surface method. The usefulness of the design modification and optimization method presented in this paper is verified by comparing the maximum stresses of the original and optimized planetary gear tooth.

• 수산해양기술연구
• /
• 제49권3호
• /
• pp.291-300
• /
• 2013

The main purpose of this study is to analyse economic feasibility of low-carbon-oriented gear for anchovy boat seine. The results of benefit/cost analysis showed that use of the low-carbon fishing gear is economically feasible. Considering the fuel saving and relatively low $CO_2$ emission by reducing the resistance of gear, net present value by such type 1 gear improvement was estimated about -2,490 ~ -1,580 million won with the benefit-cost ratio 0.81~ 0.88. And net present value by such type 2 gear improvement was estimated about 6,540 ~ 7,780 million won with the benefit-cost ratio 1.79 ~ 1.94. Development of lowcarbon trawl gear would render significant contributions to reducing $CO_2$ emission in fishing operations and lead to reduce fishing costs due to fuel savings.

• 한국소음진동공학회논문집
• /
• 제26권4호
• /
• pp.420-427
• /
• 2016

Diverse research on gearing systems have been made to resolve gear NVH problems for many decades, and transmission error (T.E.) has been identified as one of the main sources generating gear noises. While gear profiles and amounts of tooth modifications have influences on gear noise in the design aspect, it is found that bad manufacturing conditions such as burrs, bumps and damage, which result in improper gear operating conditions, produce gear noise with respect to manufacturing process. In this paper, T.E. measurement system was introduced to examine the gears damaged or improperly manufactured, while they are assembled, by comparing T.E. values and various gear conditions with theoretical ones. This T.E. measurement system, following grinding machining process, has been installed in a manufacturing line in 2014, and it results that the transmission rework to resolve manufacturing problems is not needed at the end of line.

• 한국산학기술학회논문지
• /
• 제9권2호
• /
• pp.270-275
• /
• 2008

자동차용 직선 베벨기어는 대량으로 생산되고 있기 때문에 생산성 향상을 위해 기어가공용 전용기에서 직접 가공하던 것을 냉간 단조 제조방식으로 변경되어 생산되고 있다. 시행착오를 최소화하여 단조에 의한 정확한 최종 형상의 정밀 제품을 조기에 개발하고, 반복 재현성을 확보하는 방법으로 CAD/CAM 시스템의 도입이 필요하다. 본 연구에서는 CAD/CAM 시스템을 활용하여 크라운 치형을 갖는 직선 베벨기어를 모델링 한다. 이를 토대로 NC 데이터 생성과 검증을 통해 가공품을 사전에 예측을 한 후 물림시험의 결과를 통해 마스터 기어를 제작한다. 이러한 마스터기어를 통하여 금형제작이나 가공에 필요한 지그제작을 가능하게 한다.