• 제목/요약/키워드: Gear noise

검색결과 418건 처리시간 0.025초

저소음 치형의 설계 및 실험에 관한 연구 (A Study on the Design and Experiment for the Profile of Lower-Noise Gear Tooth)

  • 김호룡;안승준
    • 대한기계학회논문집
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    • 제17권1호
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    • pp.1-10
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    • 1993
  • 본 연구에서는 치차의 소음은 근본적으로 치형에 관계된 것으로 생각하여 치 차소음을 감소시키기 위해 제시한 방법에 적합한 치형, 즉 물림률을 증가시킬 수 있고 동시에 치형수정의 효과를 나타내며, 미끄럼률.치면접촉응력.이뿌리응력이 작은 인벌 류트-사이클로이드 하벙치형을 유효치형으로 하여 저소음 치차의 치형을 치차의 소음 을 감소시키기에 적절한 치형설계조건을 설정하여 설계한다. 설계한 합성치형치차의 소음저감성능을 확인하기 위해 치형을 생성시키는 컴퓨터프로그램의 치형데이터를 이 용하여 합성치형치차, 인벌류트치차, 그리고 사이클로이드치차를 NC Wire Cutting Ma- chine으로 가공하고 각 치차에 대해 소음측정실험을 하여 소음레벨을 비교검토한다.

저소음 치차설계를 위한 치형수정에 관한 연구 (Analysis of Gear Noise and Design for Gear Noise Reduction)

  • 윤구영;박왕준
    • 한국정밀공학회지
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    • 제13권4호
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    • pp.129-135
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    • 1996
  • The area of gear vibration and noise, has recently been the focus of many studies. The proper kinematic and geometric design of gears, the mathematical modeling of gear system are essential for a good design. This work present a gear disign for reducing noise, and practical approaches used for machinery noise reduction slong with the summary of methods available for predicting gear noise in terms of the transmis- sion error, and show a comparative study with other methods. A new tooth profile modification is proposed for reducing vibration and noise of involute gears. The method is based on the use of cubic spline curves. The tooth profile is constrained to assume an involute shape during the loaded operation. Thus the new gear profile assures conjugate motion at all points along the line of action. The new profile is found to result in a more uniform static transmission error compared to not only standard involute profile but also modificated profile therby contributing to the improvement of vibration and noise characteristics of the gear.

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차량에서 유성기어 소음 발생 예측에 대한 실험적 연구 (An Experimental Study for Predicting the Planetary Gear Noise in the Vehicle)

  • 이현구;강석찬;허진욱;배덕한;강구태
    • 한국소음진동공학회논문집
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    • 제18권5호
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    • pp.503-508
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    • 2008
  • In this paper, various methods to improve the planetary gear noise in vehicles were introduced. Those cases of improvement have been used as good guidelines and references to prevent planetary noise problems. In this research, different types of planetary gear systems were also analyzed. The consequences of those analysis said in common that the planetary gear set generating noise mainly is the one which takes power directly from the turbine. Furthermore, a frequency versus vibration level map was introduced to judge how to solve the noise problem quickly in a vehicle development process. Besides, it is provided a predicting method which planetary gear set most contributes to noise problem taking in the vehicle and how to design the planetary gear set robustly.

자동차용 변속기의 치합전달오차에 의한 진동특성 연구 (A Study on Vibration Characteristics by Gear Transmission Error of Vehicle Transmission)

  • 배명호;박노길
    • 한국소음진동공학회논문집
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    • 제11권8호
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    • pp.364-373
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    • 2001
  • The gear whine noise of vehicle transmission is directly correlated tilth the gear transmission error of mating gear The object of this study is to build up the synthesized countermeasure for the reduction of gear whine noire of vehicle transmission by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear transmission error of mating gears of vehicle transmission. The developed mathematical models on the elements of transmission, for example, helical gear pairs, bearings and shafts are used and the modeling of the excitation forces are developed by the gear transmission error of mating gear which is defined by the amount of the elastic deformation of gear tooth & shaft and gear profile & lead errors. The mathematical system model of vehicle transmission developed by the substructure synthesis method Is also verified by the experiments.

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진동가속도센서를 이용한 Reduction Gear Box Noise 검출시스템 개발 (A Development of Noise Detection System Utilizing the Vibrating Accelerative Sensor for the Reduction Gear Box)

  • 천종필;편영식
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2009년도 춘계학술대회 논문집
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    • pp.274-279
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    • 2009
  • Reduction Gear Box where from productive site uses the gear with power delivery with high mechanical efficiency of power a deceleration and as the mechanical element union product which has the velocity ratio which is various together is produced with the power occurrence motor and leads gets a high driving force is plentifully used. The above occurs from gear drive issue sound Whine, Noise and Vibration as occurring from the rim process which the gear will bite mainly is delivered with the case etc. gear drive whole which leads the axis and the bearing. The productivity falls with the going straight rate decrease which with like this problem point is caused by with rework the problem point where the cost of production rises under improving boil many kinds analyzed the plan and investigates the resultant acceleration sensor which and a frequency analysis system and was made to apply.

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안티-백래시 기어를 이용한 엔진 직결식 PTO 전동 라인의 치타음 감소 (Reduction of Rattle Noise in a Direct-Engine PTO Driveline Using an Anti-backlash Gear)

  • 심성보;박영준;김경욱
    • Journal of Biosystems Engineering
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    • 제32권3호
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    • pp.137-144
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    • 2007
  • An anti-backlash gear was developed to reduce the rattle noise generated from the gearbox of a direct-engine PTO driveline of agricultural tractors under idling. A pair of gears using the anti-backlash gear as driven part was modeled and verified. Using the verified model, a computer simulation was conducted to investigate the effects of design parameters of the anti-backlash gear on the reduction of rattle noise. The optimum values of the design parameters were also determined by the computer simulation. The optimized anti-backlash gear was then manufactured and installed on the experimental PTO driveline for the performance test. Measurement of rattle noise was made to evaluate its performance before and after the driven gear of the PTO gearbox was replaced by the optimized anti-backlash gear. Results of the study were as follows: The optimum values of the design parameters, spring constant and deformation, may be determined by a relationship: $$k{\ge}\frac{4364.7}{150{\delta}-23.564}$$ The optimized anti-backlash gear reduced the rattle noise maximally by 16.9 dBA. This concluded that it would be most effective to use the optimized anti-backlash gear to eliminate the rattle noise in the PTO driveline.

산업용 취출로봇의 소음 저감에 대한 연구 (Study on Noise Reduction of an Industrial Take-out Robot)

  • 조재연;김덕수;정진태
    • 한국소음진동공학회논문집
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    • 제21권1호
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    • pp.41-46
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    • 2011
  • In this paper, we experimentally investigate factors that decrease in noise of a industrial take-out robot at driving state. For this, we analyse change in the noise of the take-out robot with gear machining accuracy and clearance. In order to calculate the noise related to gear machining accuracy that is based upon the Japanese Industrial Standard(JIS), we equally increase motor speed from 0 rpm to 1250 rpm. In addition, to investigate influence of clearance on noise, we evenly change clearance from 0.5 mm to 1.2 mm. These experiments show that clearance is more effective factor than gear machining accuracy to reduce the noise of the take-out robot.

기어 그라인딩 장비 가공조건 최적화에 대한 실험적 연구 (An Experimental Research for the Optimization of the Gear Grinding Machine's Operating Condition)

  • 이현구;김무석;황선양;권오준;강구태
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2010년도 춘계학술대회 논문집
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    • pp.65-66
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    • 2010
  • To improve the gear noise quality, gear tooth grinding machine are widely used in automotive industry. While using the gear profile grinding machine to improve the gear tooth quality of the transmission, several defects such as chattering, tooth waves that cause the gear noise occasionally happened. But it is very difficult to solve that problem, because there is no one who knows the setting up the optimal grinding condition appropriately. The abnormal manufacturing conditions which make the gear noise make the engineer to spend a lot of time, effort, and money. Due to demands for solving the serious abnormal gear noise happened in the new FF 6th stage automatic transmission in the mass product stage, the vibration checking process in the worm wheel axis, work rotation and fixed axis of the grinding machine were adapted to find the root causes. As a result, gear profile wave are affected by the work rotation axis's unbalance which is caused by worm wheel feeding speed. And a primary and the secondary grinding feeding speed, cutting oil, work fixed forces are also proved as the important factors. After setting up the grinding condition reported in this paper, it was adapted successfully to the grinding machine to manufacture the new FF 6th speed automatic transmissions' output gear. The gear noise was dramatically disappeared and the process and results will offer good guides to the engineers who manufacture the gear with the grinding machine.

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기어 그라인딩 장비 가공조건 최적화에 대한 실험적 연구 (An Experimental Research for the Optimization of the Gear Grinding Machine's Operating Condition)

  • 이현구;김무석;강구태
    • 한국소음진동공학회논문집
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    • 제20권7호
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    • pp.665-671
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    • 2010
  • To improve the gear noise quality, gear tooth grinding machine are widely used in automotive industry. While using the gear profile grinding machine to improve the gear tooth quality of the transmission, several defects such as chattering, tooth waves that cause the gear noise occasionally happened. But it is very difficult to solve that problem, because there is no one who knows the setting up the optimal grinding condition appropriately. The abnormal manufacturing conditions which make the gear noise make the engineer to spend a lot of time, effort, and money. Due to demands for solving the serious abnormal gear noise happened in the automatic transmission in the mass product stage, the vibration checking process in the worm wheel axis, work rotation and fixed axis of the grinding machine were adapted to find the root causes. As a result, gear profile wave are affected by the work rotation axis's unbalance which is caused by worm wheel feeding speed. And a primary and the secondary grinding feeding speed, cutting oil, work fixed forces are also proved as the important factors. After setting up the grinding condition reported in this paper, it was adapted successfully to the grinding machine to manufacture the new automatic transmissions' gear. The gear noise was dramatically disappeared and the process and the results will offer good guides to the engineers who manufacture the gear with the grinding machine.

유성기캐리어팩 전달오차 측정 장비 개발에 관한 연구 (Research for a Development of the Test Equipment for Transmission Error of the Planetary Gear Carrier Pack)

  • 이현구;도종구;유동규;원광민;정시득;이태휘
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 춘계학술대회 논문집
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    • pp.348-349
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    • 2014
  • In general, there has been a lot of research concerned about the gear noise known to be proportional to gear transmission error for external gears likewise spur, helical gear, and hypoid gears. But, In the case of planetary gear set, gear noise study is insufficient because of the difficulty of designing, manufacturing, and understanding of the its mechanical system. This study is aimed to develop the transmission error measurement equipment for the planetary gear sets used in the automatic transmission. By comparing the results of the transmission error and noise objectively, user could select the optimized planetary gear set which has quiet noise level before manufacturing the automatic transmission.

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