• 한국기계가공학회지
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• 제15권1호
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• pp.20-25
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• 2016

Recently, the requirements for high precision and efficiency machining are gradually increased to raise international competitiveness at the industrial fields of automotive and gears. This trend had made effects on the industrial fields in Korea and which needs further studying of high accuracy and efficiency machining. This study is to investigate the effects of Jig type chuck for roundness improvement in CNC turning machining of high stage speed gear. After hobbing machining, Dimensional change before and after heat treatment was very largely generated. In order to solve this problem was to develop a jig type chuck. After the heat treatment, the operation of the chuck which was the most distinguished equipment among Jig type chuck(0.006mm), Scroll type chuck(0.05mm) and Bolt type chuck(0.04mm). Therefore, Jig type chuck was satisfied the requirement from the actual field(0.02mm).

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1879-1882
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• 2005

Due to increase of demands on safety and convenience for automotive vehicle, the use of DC motor, such as power window, seat adjusting, pedal adjusting, sunroof, electric shift motor and so on, is increasing rapidly in the whole world. Worm gear is an important part to transmit torque to another gear in gear mechanism of automotive DC motor. But with current forming process, it has some problems in manufacturing and the quality. Also, the characteristics of automotive parts such as price and mass-production limit the quality improvement. Recently several methods are used in order to reduce a worm screw machining time and to maintain precision. In this paper, we introduce whirling tool machining and side milling cutter machining as effective manufacturing method of worm screw and study on the cutting force of side milling cutter and whirling tool in worm screw machining.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.405-409
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• 2008

In this paper, factors affecting accuracy or grade of forged bevel gears are investigated in the experimental way. Two materials of SKD-11 and copper. two machining conditions and two machines of WIA-V50 and Roders-RFM600 are particularly investigated to reveal their effects on the grade of bevel gear forging dies in this study. It has been shown that the bevel gear grades are much affected by all the factors tested, revealing that it is of great significance to find the optimal machining process of die making to develop or manufacture a high precision bevel gear and that the bevel gear is degraded by one from the grade of its related die during forging.

• 한국산학기술학회논문지
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• 제9권2호
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• pp.270-275
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• 2008

자동차용 직선 베벨기어는 대량으로 생산되고 있기 때문에 생산성 향상을 위해 기어가공용 전용기에서 직접 가공하던 것을 냉간 단조 제조방식으로 변경되어 생산되고 있다. 시행착오를 최소화하여 단조에 의한 정확한 최종 형상의 정밀 제품을 조기에 개발하고, 반복 재현성을 확보하는 방법으로 CAD/CAM 시스템의 도입이 필요하다. 본 연구에서는 CAD/CAM 시스템을 활용하여 크라운 치형을 갖는 직선 베벨기어를 모델링 한다. 이를 토대로 NC 데이터 생성과 검증을 통해 가공품을 사전에 예측을 한 후 물림시험의 결과를 통해 마스터 기어를 제작한다. 이러한 마스터기어를 통하여 금형제작이나 가공에 필요한 지그제작을 가능하게 한다.

• 한국기계가공학회지
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• 제10권3호
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• pp.73-78
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• 2011

This study contains to theory and analysis research for the stress and the translation of an expand disk that fix a ring gear for tooth profile machining. The stress of the expand disk is analysed by the finite element method(FEM) to calculate design parameters. From the analysis results, the stress of the expand shows a linear tendency under various fixing force. This results show that the expand disk have a elastic characteristics as a disk spring. The maximum stress was observed on under side in split section of the expand disk. It is verified that the analysis results are useful to calculate design parameters of the expand disk.

• 한국공작기계학회논문집
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• 제17권6호
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• pp.104-110
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• 2008

A lot of straight bevel gears have been manufactured by the cold forging process in order to improve the productivity and mechanical property of the product. The die for the cold forging of the gear needs high precision and reproducibility. In the study, cold forging die has been modeled by CAD/CAM and manufactured by machining center using ball end mill coated by (Al, Ti)N for heat-treated alloy steel(STD11, HRC 60). Through the measurement of the machined die, satisfactory dimensional accuracy and surface roughness were obtained. In the future, many 3-d cold forging dies will be directly machined instead of electric discharge machining.

• 한국CDE학회논문집
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• 제16권4호
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• pp.260-267
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• 2011

Nowadays, automobile manufacturers are faced with increasing global competition which is required low cost as well as high quality. To reduce shipping and handling cost and delivery time, lots of automobile manufactures tried to build their new factory in the neighborhood of market. Simultaneously, many factories are under construction in developing countries to make efficient use of low-wage workers. However, because systems are installed in developing countries as the same type of domestic facilities, systems have lots of problems such as high installation cost and inefficient use of manpower. To find core problems and generate optimal solution of these problems, thinking process of TOC(Theory Of Constrains) is used. In case of transmission gear machining system, semi-auto system is proposed as the best solution to increase manpower efficiency and system utilization. Semi-auto system consists of automatic machining process and manual transporting process. The system layout is generated based on semi-auto process concept. And, 3D simulation method using QUEST is used to verify production volume of generated system.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 금형가공 심포지엄
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• pp.308-315
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• 2002

In recent automotive industries, fine blanking technology widely used in production of components with relatively thick gauges in brake systems, seat recliner, door locks, and auto transmission systems. Due to its advantages to obtain almost final product quality using fine blanking forming process without additional finish machining processes, consequently saving the production costs. In this paper we intended to develope the small sized module gear toothed dual seat recliner sector gear(0.5mm module) for car seats using fine blanking process which needed semi piercing with computer simulation and a lot of try and errors to achieve required accuracy and geometric quality. However through the some corrections of tool geometries with tryout test, we could get successful results.

• 품질경영학회지
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• 제30권3호
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• pp.111-119
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• 2002

Gears are essential elements for mechanical power transmission. Geometric precision is the main factor for characterizing gear grade and qualify. Gear pitch is one of the crucial measurements, which is defined as a distance between two adjacent gear teeth. It is well-known that variability in gear pitches may causes wear-out and vibration noise. Therefore maintaining pitch errors at a low level plays a key role in assuring the gear quality to customers. This paper is concerned with a case study, which presents a computerized system for Inspecting pitch errors in a gear machining process. This system consists of a PC and window-based programs. Although the start and stop is manually accomplished, the process of measuring and analyzing pitch data is automatically conducted in this system. Our purpose lies in reducing inspection cost and time as well as Increasing test reliability. Its operation is briefly illustrated by example. Sometimes a strong autocorrelation is observed from pitch data. We also discuss a process monitoring scheme taking account of autocorrelations.

• 대한기계학회논문집A
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• 제36권5호
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• pp.537-543
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• 2012

본 연구는 운전조건 하에서 감속기 내부기어의 가공정밀도와 소음의 연관 특성에 관한 실험적 연구이다. 이를 위하여 유성기어열로 이루어진 감속기를 제작하였으며, 내부 기어는 정밀도를 다르게 가공한 기어로서 4 세트를 제작하여 비교 실험하였다. 감속기에 대한 소음 및 진동 신호는 신호분석법에 의해 채집되었으며, 정지상태로부터 운전 가능 최고 속도까지 균등하게 증속하며 신호를 채집하였다. 또한 소음 레벨은 소음계를 이용하여 측정하여 비교하였다. 기어의 가공정밀도에 대한 평가는 한국 산업기술 시험원(ktl)에 의뢰하여 일본공업규격(JIS)에 준하여 객관적으로 평가되었으며, 이를 소음, 진동 신호와 함께 비교 분석하였다.