Transactions of the Korean Society of Machine Tool Engineers (한국공작기계학회논문집)

The Korean Society of Manufacturing Technology Engineers (한국생산제조학회)
권호 표지

Machining of Straight Bevel Gear Die with Crown Teeth Using Ball End Mill

볼 엔드밀을 이용한 크라운 치형을 갖는 직선 베벨기어 금형 가공

  • 이강희 (충남인력개발원 컴퓨터응용기계과) ;
  • 이기용 (한국생산기술연구원 광주연구센터) ;
  • 안동규 (조선대학교 기계공학과) ;
  • 박용복 (공주대학교 기계자동차공학부)
  • Published : 2008.12.15
Download PDF
⟨ Previous Next ⟩

Abstract

A lot of straight bevel gears have been manufactured by the cold forging process in order to improve the productivity and mechanical property of the product. The die for the cold forging of the gear needs high precision and reproducibility. In the study, cold forging die has been modeled by CAD/CAM and manufactured by machining center using ball end mill coated by (Al, Ti)N for heat-treated alloy steel(STD11, HRC 60). Through the measurement of the machined die, satisfactory dimensional accuracy and surface roughness were obtained. In the future, many 3-d cold forging dies will be directly machined instead of electric discharge machining.

Keywords

References

  1. Lee, K. O., Chin, M. H., Jae, J. S., and Kang, S. S., 2003, "Development of Accurate Bevel Gear Die," Proceedings of the Korean Society for Technology of Plasticity Spring Conference, pp. 43-46
  2. Koshy, P., Dewes, R. C., and Aspinwall, D. K., 2002, "High Speed End Milling of Hardened AISI D2 Tool Steel (-58 HRC)," Journal of Materials Processing Technology, Vol. 127, No. 2, pp. 266-273 https://doi.org/10.1016/S0924-0136(02)00155-3
  3. Kita, Y., Furuike, H., Kakino, Y., Nakagawa, H., and Hirogaki, T., 2001, "asic Study of Ball End Milling on Hardened Steel," Journal of Materials Processing Technology, Vol. 111, No. 1/3, pp. 240-243 https://doi.org/10.1016/S0924-0136(01)00526-X
  4. Lee, K. H. and Park, Y. B., 2008, "pplication of CAD/CAM System to the Manufacturing and the Verification of Straight Bevel Gear with Crown Teeth," Journal of the Korea Academia-Industrial Cooperation Society, Vol. 9, No. 2, pp. 270-275 https://doi.org/10.5762/KAIS.2008.9.2.270
  5. Wang, D. H. and Park, H. C., 2001, "ool Deflection and Geometric Accuracy to the Change of Inclination Position Angle during Machining Sculptured Surface," Transactions of the Korea Society of Machining Tool Engineers, Vol. 10, No. 4, pp. 55-64
  6. Lim, Y. U., Kim, J. S., Kang, M. C., and Park, H. Y., 2001, "mprovement Technique of Machinibility in machining High-hardened Core Part through High Speed Machining,"Proceedings of the Korean Society of Mechanical Engineers Spring Conference, pp. 88-93