• Title/Summary/Keyword: Gear accuracy

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A Study on the Accuracy of the Loran-C Fix of Korean Chain in Korean Southeast Coast (한국 동남연안에서의 로란 C 한국체인의 측위정도에 관한 연구)

  • 신형일;정세모;김진건;박주삼
    • Journal of the Korean Institute of Navigation
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    • v.20 no.3
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    • pp.1-11
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    • 1996
  • The accuracy for determining fishing ground and for setting fishing gear location, and the repeatability of ship position vary depending on fishing methods. Especially, Loran-C has been served to give fisherman highly accurate ship's position, and a number of fishing vessel are equipped with it's receivers. In this paper, in order to evaluate the accuracy of Loran-C fix of Korean chain in Korean southeast coast, the authors examined and analyzed the data of the receiver of Loran-C(LC 90, Furuno) and GPS(AccNav $Sport^{TM}$, Eagle) measured automatically and continuously for 2 seconds at interval of 5minutes during 2hours from $11^{th}$ to $21^{st}$, July, 1996 at six observed points, that is, Pusan, Wolnae, Pangojin, Chongja, Kampo and Kuryongpo in Korean southeast coast. As the result obtained, Loran-C signals showed little fluctuation with good reprodutibility. Good stability of Loran-C signals was indicated by the small value of the standard deviation 0.064~0.094$\mu\textrm{s}$. Although determination of the observed position could not be completely accurate, the extent of the error was estimated smaller than 0.35 nautical mile.

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A Study on Tooth Micro-geometry Optimization of Planetary Gear for 5MW Wind Turbine Pitch Drive (5MW 풍력용 피치드라이브의 유성기어 Micro-geometry 최적화에 관한 연구)

  • Lee, In-Bum;Kim, Dong-Young;Xu, Zhe-Zhu;Lee, Do-Young;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.85-91
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    • 2014
  • The rotation of a spindle unit must be accurate for high-quality machining and to improve the quality of the machine tools. Therefore, the proper measurement of the rotation accuracy and ensuring a proper analysis are very important. Separate processes are necessary because spindle errors and roundness errors associated with the test balls can both factor into the measured rotation error values. We used three methods to discern test ball errors and analyzed which could be deemed as the most proper technique in a test of the rotation accuracy of the main spindle of a machine tool.

A Study on the Design of Cold Forging Die with Parted Notch (분할된 노치형상을 고려한 냉간단조 금형 설계에 관한 연구)

  • Lee, H.Y.;Yeo, H.T.;Hur, K.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.434-437
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    • 2007
  • Cold forging technology of a gear product is being interested in the dimensional accuracy, high stiffness and reduction of stress concentration. Especially it is needed to avoid the damage due to extremely high local pressure. Therefore it is important to ensure high pressure in die design. In this study, single die insert type and splitted die insert type are considered to recognize the notch effects in the die of sprocket forming. The stress concentration has been released at the notch area by the cushion effect in the splitted die insert.

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Rolling Fatigue Life of Silicon Nitride Ceramic Balls (질화규소 세라믹볼의 구름피로수명)

  • 최인혁;박창남;최헌진;이준근;신동우
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.119-126
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    • 1999
  • The rolling fatigue lives (RFL) of five kinds of silicon nitride balls were investigated. Four kinds of Si$_3$N$_4$ balls were fabricated using different raw materials, sintering aids and sintering conditions, Commercially available Si3N4 ball was also studied for comparison. All the balls were finished up to the dimensional accuracy of Grade 10 defined in KS B 2001 (Steel Balls for Ball Bearings) with a size of 9.525mm. RFL tests were then conducted under the initial theoretical maximum contact stress 6.38 GPa and the spindle speed 10,000 rpm. Gear oil was provided by oiled race as lubricant. The results of RFL test indicated the prerequisitic conditions for the long rolling life of Si$_3$N$_4$ball : (1) the high density, (2) mjcrostructures consisted of small uniformly distributed grains, (3) little glassy phase in grainboundary, and (4) little crystalline phase and secondary phase that induces residual thermal stress due to the differences of thermal expansion coefficient with Si$_3$N$_4$Phase.

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FE techniques for the accurate prediction of part dimension in cold forging (냉간 단조품의 치수 정밀 예측을 위한 유한요소해석 기술)

  • 이영선;권용남;이정환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.29-33
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    • 2003
  • The improvement of dimensional accuracy for forged part is one of major goals in cold forging industry. There are many problems in controlling the dimension only by the trial-and-error, especially for a precision forged gear. A FEM analysis has been used in developing the forging technology. However, FE techniques have to be reconfirmed for predicting accurately the dimension of forged part. In this study, the effects of elastic characteristics and temperature changes are investigated by the comparisons between experimental and FEA in cold forging. When FE models related with elastic characteristics are considered as reality, FE results could predict the part dimension within the range of 10 $\mu\textrm{m}$. And if temperature also is considered really, the predicted dimensions are well coincided with the experimental down to about 5$\mu\textrm{m}$.

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Efficient Method of Singular Value for Inverse Problem (역 문제에 대한 특이치 효율화)

  • Park, Sung-Oan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.232-240
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    • 2012
  • This study proposed efficient method of singular value for inverse problem, linear approximation of contact position and loading in single and double meshing of transmission contact element, using 2-dimension model considered near the tooth by root stress. Determination of root stress is carried out for the gear tooth by finite element method and boundary element method. Boundary element discretization near contact point is carefully performed to keep high computational accuracy. The predicted results of boundary element method are good accordance with that of finite element method.

Design of Precision Motor Dynamometer System using MR Fluid (MR Fluid를 이용한 정밀 모터 동력계 실험 장치 설계)

  • Kim J.K.;Roh C.Y.;Roh M.H.;Lee E.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.313-317
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    • 2005
  • Precision motor dynamometer is requiring for nano positioning control performance recently. Particularly, linear motor is using rapidly and the dynamometer needs is increasing. In this study, a precision control dynamometer is designed using MR (Magnetic Rheological) damper. The ultra precision motor system including the driver and controller is tested using the MR damper dynamometer. This dynamometer is able to measure torque for rotary motor or traction force with linear positioning accuracy for linear motor system.

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Fabrication of Nano Composites Using Hybrid Rapid Prototyping (하이브리드 쾌속 조형을 이용한 나노 복합재의 조형)

  • Chu W.S.;Kim S.G.;Ahn S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.757-760
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    • 2005
  • The technology of rapid prototyping (RP) is used for design verification, function test and fabrication of prototype. The current issues in RP are improvement in accuracy and application of various materials. In this paper, a hybrid rapid prototyping system is introduced which can fabricate nano composites using various materials. This hybrid system adopts RP and machining process, so material deposition and removal is performed at the same time in a single station. As examples, micro gears and a composite scaffold were fabricated using photo cured polymer with nano powders such as carbon black and hydroxyapatite. From the micro gear samples the hybrid RP technology showed higher precision than those made by casting or deposition process.

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On the Approximate Solution of Nonclassically Damped Linear Systems under Random Excitations (비고전적 감쇠를 갖는 랜덤 진동계의 근사적 해석기법에 대한 연구)

  • 황재혁;유병성;박지상
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.108-113
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    • 1998
  • Nonclassically damping comes from drastic variations of energy absorption rates of the materials in different parts of structures, or from the external damping sources inserted into the structures. In this study, an approximate method based on the real valued normal modes to analyze the responses of a nonclassically damped system under stationary random excitations has been suggested. The dynamic responses of an aircraft landing gear under stationary random excitations has been analyzed using the proposed method. It has been found by a series of simulation that this method is superior to other approaches in respect of computational effort and accuracy.

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Measurement of Flow Ripple Generated by Balanced Vane Pumps in Automotive Power Steering Systems (동력조향용 압력평형형 베인펌프의 유량맥동 계측)

  • Kim, Do-Tae;Kim, Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.70-78
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    • 2000
  • A balanced vane pump for the use of automotive power steering systems generates a flow ripple which is imposed upon the mean flow rate. The flow ripple interacts with the characteristics of the connected pipes, valves and steering gear in a complex manner to produce a pressure ripple, also known as fluid-borne noise. In order to reduce vibration level and produce quieter and more reliable power steering systems, it is important to measure the flow ripple produced by a pump with high accuracy and fast response. In this paper, the flow ripple generated by a vane pump in automotive power steering systems is measured by the remote instantaneous flow rate measurement method (RIFM) using hydraulic pipeline dynamics. In experiment, flow and pressure ripple wave forms are measured under various operating conditions. Also, the parameters affected upon the flow and pressure ripple are investigated by the frequency analysis.

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