• Title/Summary/Keyword: Gear Tooth Modification

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Analysis of Tooth Surface Compressive Stress of Conical Involute Gear by Profile Modification (치형수정에 의한 코니칼 인볼류트 기어의 치면 압축응력 해석)

  • Kim, Junseong;Lee, Hyeonsu;Kim, Donguk;Lyu, Sungki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.40-49
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    • 2010
  • Conical involute gears are being used for marine gearboxes, automotive transmissions, and robots, and so on, but not much. As involute profile gear, conical involute gear not only can be engaged with spur and helical gear but also can be used for power transmission of parallel, crossed and skewed axis with small angle. Hence, conical involute gears are likely to develop in future. Through a study on the basic theory of conical involute gear, tooth surface compressive stress analysis was performed by using commercial modeling program, comparing before and after profile modification. As a result, it noticed that tooth profile modification is able to relieve more tooth surface compressive stress than before modification.

Nonlinear Dynamic Characteristics of Gear Driving System with Tooth Modification (치형수정된 기어구동계의 비선형 동특성 해석)

  • Cho, Yun-Su;Park, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.311.1-311
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    • 2002
  • To reduce the vibration of a gear driving system, the modification of gear tooth from the orignal involute gear profile is usually done in gear manufacturers. The quantity of the tooth modification has been decided on the basis of the intereference between two gear teeth during gear meshing and the elastic deformation due to loading. (omitted)

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Study on the Tooth modification for High Speed Gear (고속기어 치형 수정에 관한 연구)

  • 강형선;반재삼;이경원;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1059-1062
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    • 2002
  • In this paper, after we make high speed gear requested high precision, we got data on the sound level is Max 60,000rpm for tooth modification. We make a decision about tooth modification after predicting exactly amount of tooth interference by FEM. The purpose of this research is that modified gear is to drive under stable sound level. To accomplish its, Beam elements are used to simulate the same condition as a real gear drive by FEM. From result of simulation and experiment, if it has holes to decrease whole weight of high speed gear, it is not good effect because it has much more deformation than not.

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A Development of Tooth Profile Modification for Spur Gear (스퍼기어의 치형수정 프로그램의 개발)

  • Hwang, Jin-Young;Hwang, Sung-Wook;Kim, Tae-Wan;Cho, Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.259-266
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    • 2002
  • The basic concept of 'tooth profile modification' is to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile, We also developed a gear design Program using tooth profile modification

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Development of Spur Gear Design Software using Tooth Profile Modification (치형수정 기술을 이용한 스퍼기어설계 소프트웨어의 개발)

  • Kim, Tae-Wan;Hwang, Jin-Yeong;Jo, Yong-Ju
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.202-211
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    • 2002
  • The basic concept of 'tooth profile modification' to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile. We also developed a gear design program using tooth profile modification.

A Study on the Profile Modification of Spur Gears for the Prevention of Gear Tooth Overlap by Deformation (평기어 치의 변형 후 치간섭 방지를 위한 치형 수정에 관한 연구)

  • Huh, Gyoung-Jae;Park, Su-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.208-214
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    • 1999
  • The purpose of this paper is to develop a profile modification technique of spur gears and its computer program for the prevention of gear tooth overlap. In the gear system, tooth overlap produces an impact at the initial contact of some tooth pairs. In this analysis, contact surface was assumed to be unbonded and frictionless under small deformation and stain. The problem is formulated by a variational statement with inequality constraint. Tooth load sharing is obtained by the application of contact theory, and overlap is known by the analysis of deformation. After carrying out the profile modification of gear tooth, we verified the reasonable results.

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Modeling of Transmission Error of A Gear Pair with Modified Teeth (치형수정된 기어쌍의 치합전달오차 모델링)

  • 주상훈;노오현;정동현;배명호;박노길
    • Journal of KSNVE
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    • v.8 no.5
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    • pp.841-848
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    • 1998
  • In the gear manufacturing, tooth modification is usually applied for the prevention of tooth impact during the loading. In contrary, tooth profile error causes amplifying the whine noise which is cumbersome to reduce in the automobile gear box. So optimum quantity of the modifications must be obtained for the good performance in the vibrational sense. In this paper, a formulation to define the tooth curve by considering the profile manufacturing error and loading deformation of the gear tooth is suggested and the transmission error and loading deformation of the gear tooth is suggested and the transmission error with modified tooth in the gear system is evaluated. A pair of gear set is mathematically modelled. The equivalent excitation in the gear vibratonal model is formulated. For the experimental evaluaton on the derived transmission error function, a simple geared system is set up in which the gears are designed to give pre-designed tooth profile modification and manufactured by CNC Wire Cutting Machine. Under slow speed operaton, the transmission error of the gear pair is measured by using two rotational laser vibrometers, compared with the calculated one of which the result shows good agreement.

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A Study on Optimization of Tooth Micro-geometry for a Helical Gear Pair (헬리컬 기어의 치형최적화에 관한 연구)

  • Zhang, Qi;Kang, Jae-Hwa;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.70-75
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    • 2011
  • Nowadays, modern gearboxes are characterized by high torque load demands, low running noise and compact design. Also durability of gearbox is specially a major issue for the industry. For the gearbox which used in wind turbine, gear transmission error(T.E.) is the excitation that leads the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. In this paper, tooth modification for the high speed stage is used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox is firstly modeled in Romax software, and then the various combination analysis of the tooth modification is presented by using Windows LDP software, and the prediction of transmission error under the loaded torque for the helical gear pair is investigated, the transmission error, contact stress, root stress and load distribution are also calculated and compared before and after tooth modification under one torque condition. The simulation result shows that the transmission error and stress under the loads can be minimized by the appropriate tooth modification.

A Study of Spur Gear Tooth Profile Modiscation Scheme for ScufEng Resistance Improvement (평기어의 스커핑 강도향상을 위한 치형수정 기술의 연구)

  • 김태완;황진영;조용주
    • Tribology and Lubricants
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    • v.18 no.6
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    • pp.418-424
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    • 2002
  • The basic concept of ‘gear profile modification’ is to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring., pitting, and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We also compared our results with other experimental results.

Study on Empirical Gear Profile Micro-modifications for Gear Transmission (기어미션용 실증적 기어치형수정에 관한 연구)

  • Zhang, Qi;Wang, Jiu-Gen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.54-62
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    • 2017
  • When gears mesh, shock and noise are produced as results of tooth error and tooth deformation under load. Transmission error (TE) is the most important cause of gear noise and vibration because TEs affect the changes of the force and the speed of gears. Gear tooth modification research plays a positive role in reducing TE and improving the design level and transmission performance of transmission systems. In high-precision manufacturing gear, gear tooth modification is also commonly used to reduce noise in practical applications. In order to study the accuracy of gear transmission, some empirical gear profile micro-modifications are introduced, and a helical gear pair is modeled and analyzed in RomaxDesigner software to investigate the utility of these modification methods. Some of these will be selected as experimental proposals for gear pairs, and these manufactured gears will be tested and compared in a semi-anechoic room later. The final purpose of this study is to find reasonable and convenient empirical formulae to facilitate improved gear production.