• Title/Summary/Keyword: Gear Teeth

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A PHOTOELASTIC ANALYSIS OF THE EFFECT OF ORTHOPEDIC FORCES ON THE CRANIOFACIAL COMPLEX UTILIZING THE THREE KINDS OF THE HEAD GEAR (각종의 HEAD GEAR를 사용한 정형력이 두개안면 골에 미치는 영향에 대한 광탄성적 연구)

  • Kim, Kwang-Ho
    • The korean journal of orthodontics
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    • v.16 no.1
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    • pp.71-84
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    • 1986
  • The purpose of this study was to analyze the effect of orthopedic forces on the craniofacial complex utilizing the three kinds of the head gear. (high pull head gear, straight pull head gear, cervical pull head gear) For this study, the teeth and alveolar bone and palate were reproduced from birefringent materials and other parts of craniofacial complex were coated with birefringent material on the model. The effect of orthopedic forces on the craniofacial complex was analyzed by photoelastic method using transmission polariscope and reflection polariscope. The results were as follows. 1. The cervical pull head gear had the greatest tipping effect on the maxillary molars and high pull head gear had the least tipping effect. 2. In areas stressed, the cervical pull head gear stressed the greatest degree. 3. Only cervical pull head gear produced stress at the zygomaticofrontal suture and the posterior region of palate. 4. The straight pull head gear and high pull head gear produced stress at just inferior to the anterior nasal spine. 5. The cervical pull head gear and straight pull head gear produced tensile stress at the fronto-maxillary suture. 6. The pterygoid plates of the sphenoid bone, the zygomatic arches, the junction of the maxilla with the lacrimal and ethmoid bone, and the maxillary molars were affected by three types of head gear.

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Kinematical Investigation and Geometry Modeling of the Perfect Involute Bevel Gearsets (완전한 인볼류트 베벨기어쌍의 기구학적 고찰 및 형상 모형화)

  • Park, N.G.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.5
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    • pp.46-56
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    • 1995
  • As demands on the precision bevel gears are increased in the related industry, the exact kinematical investigations of a pair of spherical involute bevel gears are required for the computer aided design. The exact angular velocity ratio based on the characteristics of the spherical involute tooth is derived and verified from the relationship between rotational angles. Elementary kinematics of the gearsets is investigated by applying the transformation of the coordinate systems. The tooth contact lines based on logarithmic tooth-wise curve are examines in three dimentional space. Contact ratio is formulated and simulated according to the system parameters such as shaft angles, pressure angle, and spiral angles. The condition of teeth interference is dervied and the critical numbers of gear teeth are calculated. The whole surface geometry of a spiral bevel gearsets are discretized and visualized by a computer graphic tool.

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An upper bound analysis for closed-die forging of spur gear forms (스퍼어 기어의 밀폐단조에 관한 상계해석)

  • Park, J.C.;Hur, K.D.;Park, J.U.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.26-37
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    • 1994
  • A kinematically admissible velocity field for the numerical analysis of closed-die forging process of spur gear is proposed. The velocity field is divided into three regions of deformation. In the analysis, the involute curve is approximated to be straight line and the upper-bound method is used to calculate energy dissipation rate. A constant frictional frictional factor has been assumed on the contacting surfaces. The effects of root diameter, number of teeth, and friction factor are determined on the relative forging pressure. The frictionless relative pressure is independent of root diameter for the same number of teeth, but increases with the number of teeth on a given root diameter. In the presence of friction, the relative forging presure increasing root diameter at the start of forging, but decreases with increasing root diameter in the processing of forging.

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An Investigation on Design of the Gear Reductioner for the Vibration Suppression (진동 저감을 위한 치차감속기 설계에 대한 연구)

  • 이형우;박노길
    • Journal of KSNVE
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    • v.5 no.2
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    • pp.183-195
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    • 1995
  • The mathematical model of the gear reductioner which consists which consists of the geared rotor-bearing system containing case is developed, assuming as the lumped parameter system. Constraints for vibration suppresion as well as strength of gear teeth, and shaft and kinematic conditions in gear pairs are considered. To find the design parameters satisfing the proposed constraints, a direct search method modified by the technique of Taguchi's experimental scheduling is used. One and two stepped gear reductioners are designed so that the criticl speeds due to the gear transmission error are moved out of the operating speed range.

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Analysis of the Transmission Error of Spur Gears Depending on the Finite Element Analysis Condition (스퍼 기어의 유한요소해석 조건에 따른 전달 오차 경향성 분석)

  • Jaeseung Kim;Jonghyeon Sohn;Min-Geun Kim;Geunho Lee;Suchul Kim
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.36 no.2
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    • pp.121-130
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    • 2023
  • Finite element analysis is widely used to predict the structural stability and tooth contact performance of gears. This study focused on the effect of finite element modeling conditions of a spur gear on the simulation result and the model simplification. The gear body and teeth, teeth width, configuration of mesh, frictional coefficient, and simulation time interval (gear mesh cycle division) were selected for model simplification for gear analysis. The static transmission error during a single-gear mesh cycle was calculated to represent the performance of the gear, and the elapsed time was measured as a simplification factor. Contact stress distribution was also checked. The differences in maximum transmission error and elapsed time depending on the model simplification methods were analyzed. After all simplification methods were estimated, an optimal combination of the methods was defined, and the result was compared with that of the most detailed modeling methods.

A Study on Fp Z/8 of Anti-Backlash Gear in an Engine (엔진용 백래쉬 방지 기어의 Fp Z/8에 관한 연구)

  • Zhong, Xing;Lv, Jianhua;Lu, Hao;Zhou, Rui;Guo, Jianyu;Kai, Lang;Qin, Zhen;Zhang, Qi;Lyu, Sungki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.24-30
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    • 2020
  • The high speed of an engine balance box may cause significant additional gear noise. Gear accuracy is the most useful key to reduce gear noise, but the small tooth width and thin-walled anti-backlash gear introduce challenges to the manufacturing process. In order to reduce the gear noise caused by gear pitch error, this paper investigates the correlation between influencing factors and gear pitch error by analyzing the processing technology, tooling fixture, and equipment accuracy. By improving the process and optimizing the gear design, the gear machining accuracy was improved and the processing cost was saved.

A Study on Composite Tooth Profile Generation of Involute and Circular Are (인벌류우트 - 圓孤 合成齒形의 創成 에 대한 硏究)

  • 최상동;변준형;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.5
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    • pp.572-578
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    • 1985
  • A composite gear with involute-circular are tooth profile and a tooth profile of the rack to cut this gear are theoretictically obtained. The composite gear has involute tooth profile in the vicinity of pitch point and has circular arc tooth profiles at addendum adn dedendum. The contact ratio(M$_{c}$), chordal tooth thickness (chordal tip tooth thickness S$_{t}$, chordal root tooth thickness S$_{t}$) of the composite gear are compared with those of involute gear. When module, number of teeth and pressure angle eqaul, S$_{t}$ of composite gear is much larger than that of involute gear. Under the same conditions, S/sib t/ and M$_{c}$ of composite gear become smaller than those of involute gear.lute gear.

Study on Tooth Micro-geometry Optimization of Rear Gear Set in 2 Speed Planetary Gear Reducer (2단 유성기어 감속기의 후부기어 치형수정에 관한 연구)

  • Jeon, Min-Hyung;Kim, Lae-Sung;Noh, Seung-Yoon;Zhen, Qin;Choi, Chang;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.1-6
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    • 2017
  • Gear tooth micro-geometry modifications include the intentional removal of material from the gear teeth flanks, so that the shape is no longer a perfect involute. If the gear shapes are perfect, then the gear tooth meshing is better, therefore the gears will transmit input torque in a more efficient manner without the generation of high frequency engine fluctuation noise. In this paper, we study tooth micro-geometry optimization of rear gear set in 2 speed planetary gear reducers. Analysis revealed problems which are need of modification. Based on the results, tooth micro-geometry was used to deal with load distributions on the rear gear set.

Study on the manufacturing technology of the annulus gear by using flow-forming method (Flow-forming 공법을 이용한 annulus gear 제조 기술 연구)

  • Lee, S.M.;Kim, B.J.;Beon, W.Y.;Kim, T.D.;Park, E.S.;Kwon, Y.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2011.06a
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    • pp.261-262
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    • 2011
  • Conventional automatic transmission system includes a hydrodynamic torque converter to transfer engine torque from an engine crank shaft to a rotatable input members, which are of complex design permitting them to serve several functions. These are clutches or brakes which couple the rotatable input member to member of a planetary gear set. The annulus gear for an automatic transmission is a monolithic gear having a set of gear teeth formed on an inner surface which is coupling with a set of planetary gear. In this study, the flow forming method is applied to the manufacturing of the annulus gear. This cold forming is proper method in order to manufacture dimensionally precise and round hollow components such as annulus gear. By pre-calculated amount of wall thickness reduction, the seamless tube of SAE1026 is compressed above its yield strength, plastically deformed and made to flow in several roll passes. According to this study, the desired geometry of the annulus gear can be achieved when the outer diameter and the thickness of the tube are properly decreased by compressed roll passes and the available material volume is easily forced to flow longitudinally over the shape of mandrel.

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Influence of Ring Gear Boundary Conditions on the Static Characteristics of Epicyclic Gear Trains with Manufacturing Errors (링기어의 경계조건이 가공오차를 가지는 유성기어열의 정특성에 미치는 영향)

  • Cheon, Gill-Jeong;Oh, Jae-Kook
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1775-1780
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    • 2003
  • A hybrid finite element analysis was used to analyze the influence of ring gear rim thickness and spline number on the static properties of an epicyclic gear system with manufacturing errors. Both of these parameters affected the bearing force and critical stress. The effect of changes in the rim thickness on the load sharing between the gears depended on the type of manufacturing error. Ring flexibility improved the load sharing between planetary gears only in systems with planet tooth thickness or planet tangential errors; for other types of error, ring flexibility worsened the load sharing. To improve load sharing, rim thickness and spline number should be controlled within a specific range. The effect of the ring gear boundary condition was more apparent in a system with errors than in a normal system.

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