• 제목/요약/키워드: Gear Failure

검색결과 111건 처리시간 0.025초

Modal and Stress Analysis of Spur Gear in DC Motor Gearhead using Finite Element Model

  • Pratama, Pandu Sandi;Supeno, Destiani;Jeong, Seongwon;Park, Cunsook;Woo, Jihee;Lee, Eunsook;Yoon, Woojin;Choi, Wonsik
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 2017년도 춘계공동학술대회
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    • pp.17-17
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    • 2017
  • In electric agricultural machine the gearhead is needed to convert the high speed low torque rotation motion generated by DC motor to lower speed high torque motion used by the vehicle. The gearhead consist of several spur gears works as reduction gears. Spur gear have straight tooth and are parallel to the axis of the wheel. Spur gears are the most easily visualized gears that transmit motion between two parallel shafts and easy to produce. The modeling and simulation of spur gears in DC motor gearhead is important to predict the actual motion behavior. A pair of spur gear tooth in action is generally subjected to two types of cyclic stress: contact stress and bending stress including bending fatigue. The stress may not attain their maximum values at the same point of contact fatigue. These types of failure can be minimized by analysis of the problem during the design stage and creating proper tooth surface profile with proper manufacturing methods. To improve its life expectation in this study modal and stress analysis of gearhead is simulated using ansys work bench software based on finite element method (FEM). The modal analysis was done to understand gearhead deformation behaviour when vibration occurs. FEM static stress analysis is also simulated on gearhead to simulate the gear teeth bending stress and contact stress behavior. This methodology serves as an approach for gearhead design evaluation, and the study of gear stress behavior in DC motor gearhead which is needed in the small workshop scale industries.

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착륙장치 작동기 내부 잠금장치 피로해석 (Fatigue Analysis for Locking Device in Landing Gear Retract Actuator)

  • 이정선;강신현;장우철;이승규;오성환
    • 대한기계학회논문집A
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    • 제36권1호
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    • pp.91-96
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    • 2012
  • 착륙장치 접개 작동기는 항공기 이착륙 시 착륙장치를 항공기 동체 내로 접어 올리거나 동체 밖으로 펼쳐 내려주는 역할을 한다. 접개 작동기 내부에는 착륙장치 펼침 상태에서 외란에 의해 착륙장치가 접히게 되는 것을 방지하기 위한 별도의 잠금장치가 장착된다. 이 잠금장치는 작동기 내부에 공급되는 유압을 통해 작동기 내부 구성품과 기계적으로 구속됨으로써 작동기 잠금 기능을 수행하게 된다. 착륙장치 접힘/펼침에 따라 잠금장치의 잠김/풀림이 반복되므로, 잠금장치는 항공기 운용 중 반복되는 동일 하중을 받게 되며, 이로 인한 피로 파괴의 가능성이 존재하게 된다. 본 논문에서는 잠금장치에 대한 피로해석 과정 및 결과를 제시하고, 피로시험을 통해 그 결과의 타당성을 검증하였다.

자망어선 밀도 분석을 통한 서해안 안전항로에 관한 연구 (A Study on the Safe Route through the Analysis of the Density of the Gill Netters in the West Sea)

  • 유상록;정종철;정재용;임정빈
    • 해양환경안전학회지
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    • 제22권5호
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    • pp.389-401
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    • 2016
  • 본 연구는 서해안에서 상선의 어구 손괴로 인한 추진기 장애를 예방하기 위해 연안자망어선의 월별분포를 제시하였다. 분석 방법은 2014년 1년간의 어선위치발신장치 데이터를 이용하였다. 조업 해구도를 기준으로 경 위도 $30^{\prime}{\times}30^{\prime}$크기의 해구별 간격으로 격자를 설정하였다. 총 56개 해구를 대상으로 격자를 구성하였다. 연구 결과 밀도지수가 가장 높았던 194해구는 어구 손괴가 없었다. 반면, 밀도지수가 상대적으로 작은 193해구는 상선의 주 통항경로에 어구가 설치되기 때문에 손괴가 발생했다. 이 분석을 바탕으로 어구 손괴는 밀도지수에 비례하지 않고 상선의 주 통항경로에 따라 손괴위험이 존재하는 것으로 나타났다. 따라서 상선의 안전항해를 위해 5월부터 9월까지 위도 $34.5^{\circ}{\sim}35.5^{\circ}$, 경도 $125.67^{\circ}{\sim}126^{\circ}$를 항행경보구역으로 통보하면 추진기 장애와 어구손괴와 같은 해양사고를 예방할 것이다. 따라서 상선이 193해구와 203해구를 항해할 때는 안전한 항해를 위해 위도 $34.5^{\circ}{\sim}35.5^{\circ}$, 경도 $125.5^{\circ}{\sim}125.67^{\circ}$을 추천한다.

전륜구동 차량용 자동변속기의 기구학적 구성에 대한 조립 가능성 분석에 관한 연구 (Assemblability Analysis of Kinematic Configurations of Front-Wheel Drive Automatic Transmissions)

  • 권현식
    • 한국기계가공학회지
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    • 제18권11호
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    • pp.24-34
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    • 2019
  • An automotive automatic transmission is a popular power-transmitting device in passenger vehicles, as it provides various speed ratios for diverse driving conditions with easy manipulation and smooth gear shifting. The transmission is mainly composed of input and output shafts, planetary gear sets, brakes/clutches, and housing, and it yields multiple forward gears and one reverse gear by actuating the shifting devices of the brakes and clutches. In developing a new transmission, kinematic configurations of a transmission, which presents a brief structure and actuation schemes for speed ratios, need to be checked to determine if the structure can be assembled in a layout. It is impossible for a transmission concept having any interference in connecting main components to be developed further in the design process, since connection interference leads to failure of a layout design in the 2-D plane. In this research, an analysis of the assemblability of a front-wheel drive automatic transmission is carried out on an example concept design by applying the vertex addition algorithm based on graph theory.

Failure detection of indexing drive by vibration measurement

  • Yokoi, Masayuki;Obara, Koichiro;Ohara, Hiromitsu;Nakai, Mikio
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1994년도 Proceedings of the Korea Automatic Control Conference, 9th (KACC) ; Taejeon, Korea; 17-20 Oct. 1994
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    • pp.531-536
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    • 1994
  • Wrapping machines in cigarette factories are equipped with indexing drive units with roller gear cam. At present there are no simple, visual, diagnostic techniques for predicting failure in these nits at an early stage. This paper proposes that failure could be predicted by using either a modified version of kurtosis, or the Wigner distribution method. The nonlinear vibration model proposed in this paper takes into consideration the play between the m and the cam follower, and precisely simulates the actual vibration. Statistics on the variance in play, obtained from the data on time history, call then be used to evaluate the effects of tile mage oil the cam and cam follower.

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자동차 자동변속기의 트라이볼로지 특성에 관련한 고장사례 연구 (Failure Study of Tribological Characteristics in Automotive Auto Transmissions)

  • 이일권;전윤수;김청균;조승현;김한구;고영배
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.235-240
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    • 2003
  • Auto transmission system is composed by torque converter. clutch, brake, planetary goat and valve body controlling oil pressure. In the automatic transmission, the most largest influence elements are torque converter and clutch for oil performance. In this piper I studied failure of tribology causing sealing poor of the acting parts, leakage of the oil pressure and poor of the lubrication.

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풍력발전기용 증속기 상태 모니터링에 관한 기초 연구 (Preliminary study on the Condition Monitoring of Wind-turbine Gearbox)

  • 박영준;이재정;이근호;남용윤
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2008년도 추계학술대회 논문집
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    • pp.343-346
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    • 2008
  • To improve the reliability and extend the life for a wind-turbine gearbox, the gearbox needs to be monitored and analysed exactly. This study was conducted to analyze and detect the gearbox conditions when lubricating oil contaminated by wear particles was used. Characteristics of the gearbox failure by wear particles were monitored simultaneously by the on-line measurement sensor of vibration, oil condition and temperature. For the detail vibration analyses, frequency analysis(FFT) was performed. The results of the study were summarized as follows: Vibrational signal was found sensitive to abnormal changes of the gearbox conditions when lubricant was contaminated by wear particles. Also, using frequency analysis for the harmonics of gear mesh frequency(GMF), it is found that the failure of gearbox was caused by the damages of meshing gears. However, temperature and oil condition measuring signals were found not so effective to detect any gearbox failure by oil contamination.

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디젤엔진의 가진에 의한 선박용 추진 축계의 공진 (The Resonance of Marine Propulsion Shaft System excited by Diesel Engine)

  • 이돈출;강봉룡
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2009년도 추계학술대회 논문집
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    • pp.248-253
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    • 2009
  • The propulsion system which apply the diesel engine with reduction gear as prime mover, generally installs the elastic coupling between engine and intermediate shaft, This coupling can isolate the vibratory torque excited by diesel engine, or the excess transient torque and moment occurring by external impact. So, diesel engine and reduction gear can safely operate by elastic coupling. Unfortunately, the elastic coupling for skimmer vessel was repeatedly broken by unknown vibration during the sea trial In this paper, the authors are searching for the possibilities and causes of the elastic coupling failure, via the global vibration measurement and the past incident investigation.

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길들이기 과정을 고려한 변속기용 기어의 접촉피로 수명 해석 (The Contact Fatigue Life Analysis of Transmission Gear considering Running-in)

  • 문길환;이상돈;조용주
    • 한국자동차공학회논문집
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    • 제15권5호
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    • pp.133-138
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    • 2007
  • Surface pitting is a major failure mode for gears. The contact fatigue life analysis of transmission gear considering running-in process is presented in this paper. Surface roughness change of rolling test is used in a life analysis. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. The life analysis considering running-in is in good agreement with the experimental results.

주행 구동 유니트의 가속 수명 시험 및 분석 (Accelerated Life Test and Analysis of Track Drive Unit for an Excavator)

  • 이용범;박종호
    • 유공압시스템학회논문집
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    • 제2권2호
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    • pp.1-7
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    • 2005
  • For the reliability evaluation of the track drive unit(TDU), firstly, we analyzed the major failure modes through FMEA(failure mode & effects analysis), FTA(failure tree analysis), and 2-stage QFD(quality function deployment), and then quantitatively determined the priority order of test items. The Minitab analysis was also performed for prediction of life distribution and parameters of TDU by use of field failure data collected from 430 excavators for two years. In addition, we converted the fluctuation load in field conditions into the equivalent load, and for evaluation of the accelerated lift by the cumulative fatigues, the equivalent load is again divided into the fluctuation load by reference of test time. And then, by use of the test method in this paper, the acceleration factor(AF) of needle bearing inside planetary gear which is the most weakly designed part of TDU is achieved as 5.3. This paper presents the quantitative selection method of test items for reliability evaluation, the determination method of the accelerated life test time, and the method of non-failure test time based on a few of samples. And, we proved the propriety of the proposed methods by experiments using a TDU for a 30 ton excavator.

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