• Title/Summary/Keyword: Gear Box

Search Result 153, Processing Time 0.031 seconds

Dynamic Characteristics of torsion for Marine Propulsion Shafting system with Elastic Rubber Coupling (고무 탄성커플링을 갖는 선박 추진용 축계 비틀림의 동특성)

  • 이돈출;김상환;유정대
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2003.05a
    • /
    • pp.742-748
    • /
    • 2003
  • As for marine propulsion shafting system using 4 stroke diesel engine, it is common to apply reduction gear box between diesel engine and shafting with a view of increasing mechanical efficiency, which inevitably require elastic coupling due to avoid chattering and hammering inside of gear box. In this study, optimum method of rectifying propulsion shafting system in case of 750ton fishing vessel specially in a view of torsional vibration, is theoretically studied. After exchange of diesel engine and gear box, analysis result of torsional vibration get worse and so some countermeasure are needed. The elastic coupling is modified from present block type rubber coupling showing relatively high torsional stiffness to rubber coupling with two series elements directly connected. The vibration measurement using two laser torsion meters was done during sea trial, whose results are compared to those of calculation and verified.

  • PDF

Study on Analysis of Transfer Torque and Improvement of Transfer Torque in Non-Contact Permanent Magnet Gear (비접촉 영구자석 기어의 전달토크 분석 및 전달토크 향상에 대한 연구)

  • Park, Gyu-Sang;Kim, Chan-Ho;Kim, Yong-Jae
    • KEPCO Journal on Electric Power and Energy
    • /
    • v.1 no.1
    • /
    • pp.181-188
    • /
    • 2015
  • The non-contact permanent magnet gear has advantages of high efficiency and improved reliability. It has other advantages of no mechanical friction loss, very little noise and vibration, and no need for lubricant. With these advantages, the non-contact permanent magnet gear that solves the physical contact problem of the mechanical gear has drawn attention. Due to this unique non-contact characteristic, the non-contact permanent magnet gear which is capable of non-contact torque transmission has replaced mechanical gear. The mechanical gears which is in many fields of the modern industry, is used mostly for power transmitting mechanical devices. However, it also has the problem of a low torque density, which requires improvement. In this paper, a novel pole piece shape is proposed in order to improve the problem of low torque density of the non-contact permanent magnet gear. The experiment data required for predicting the relationships among them are obtained using finiteelement Operating method based on two-dimensional (2-D) numerical analysis. Therefore, this paper derived an optimal model for thenon-contact permanent magnet gear with the novel pole piece using the Box-Behnken design, and the validity of the optimal design of the proposed pole piece shape through variance analysis and regression analysis demonstrated. In this paper, we performed the thransfer torque analysis in order to improve the torque density and power density, we have performed on optimal design of proposed pole piece shape using box-behnken.

An Experimental Study to Reduce the Fraction of Noise Defect of Hoist Gear Boxes (호이스트 기어박스의 소음불량률 저감을 위한 실험적 연구)

  • 이희원;손병진;신용하
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.18 no.5
    • /
    • pp.1347-1354
    • /
    • 1994
  • This paper deals with the experimental research, including measurement and analysis and field survey, on the causes of occurring noise defective gear boxes in hoist production plant in order to reduce the fraction of their occurrence. In this reserch following investigations are performed : measurement and gear-boxes, examination of each machining process of production, measurement and analysis of dimensional accuracy of each part, comparative vibration test with exchanging inaccurate parts. From these investigations, it is found that the machining accuracy of pinion gear tooth thickness is the most sensitive factor of noise problem. By maintaining the tooth thickness error within 0.05 mm tolerance in the gear cutting process, the fraction of noise defective gear-boxes are greatly reduced to less than 2%, where the usual rate of it has been 20-50%.

BRUSHLESS DC MOTOR FOR A DIRECT DRIVE WASHING MACHINE (직결식 세탁기용 BRUSHLESS DC MOTOR)

  • Lee, Jin-Won;Kim, Chang-Joon;Sung, Bu-Hyun;Won, Jong-Hwa;Yi, You-Shin
    • Proceedings of the KIEE Conference
    • /
    • 1996.07a
    • /
    • pp.406-408
    • /
    • 1996
  • This paper describes the BLDC motor which is applicated for a top front loading domestic washing machine. This motor is adopted direct drive washing machine without gear-belt-pulley system. Because gear box is removed, machine volume and noise are reduced. Moreover mechanical troubles in gear box are removed. Realization of variable speed region through of PWM control and high speed is able to efficient washing and spinning.

  • PDF

A Study on Housing Design in Conception of Dynamic Characteristics (동특성을 고려한 하우징 설계에 관한 연구)

  • Lyu, Sung-Ki;Jeon, Hyung-Ju
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.12
    • /
    • pp.173-179
    • /
    • 1995
  • This paper descrived housing design in conception of dynamic characteristics. The vibration and noise in power train system of automobile are important on the environment matter. The vibration caused by meshing teeth of gear is transmitted to the gear box faces through shafts and bearings. Shape of housing is used different radius of curvature(R=0 to 80 mm). The velocity responese, sound power and radiation efficency on the surface of gear box are calculated. The sound power and radiation efficency are compared with different radius of curvature.

  • PDF

Improvement of Dynamic Characteristics of Torsion on the Marine Propulsion Shafting System with Elastic Rubber Coupling (고무 탄성커플링을 갖는 선박 추진축계 비틀림의 동특성 개선)

  • Lee, D.C.
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.13 no.12
    • /
    • pp.923-929
    • /
    • 2003
  • As for the marine propulsion shafting system using 4 stroke diesel engine, it is common to apply a reduction gear box between diesel engine and shafting to increase propulsion efficiency, which requires inevitably a certain elastic coupling to avoid chattering and hammering inside of gear box. In this study, the optimum method of rectifying propulsion shafting system in case of 750 ton fishing vessel is theoretically studied in a view of dynamic characteristics of torsion. After the replacement of diesel engine and gear box, the torsional vibration get worse and so some countermeasures are needed. The elastic coupling is modified from a present rubber coupling of block type having relatively high torsional stiffness to a rubber coupling haying two serially connected elements. Torsional vibration damper was installed at crankshaft free end additionally and moment of inertia of flywheel was adjusted. The dynamic characteristics of shafting system was improved by these modification. The theoretical analysis of torsional vibration are compared to measurement results using two laser torsion meters during the sea trial.

Case Study for Casting Design of Automobile Part(Gear Box) Using CAE (CAE를 이용한 자동차용 부품(Gear Box)의 주조방안 설계에 대한 사례연구)

  • Kwon, Hongkyu;Jang, Moo-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.35 no.4
    • /
    • pp.179-185
    • /
    • 2012
  • When manufacturing die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize casting design of an automobile part (Gear Box) Computer Aided Engineering (CAE) was performed by using the simulation software (Z Cast). The simulation results were analyzed and compared with experimental results. During the mold filling, internal porosities caused by air entrap were predicted and reduced remarkably by the modification of the gate system and the configuration of overflow. With the solidification analysis, internal porosities caused by the solidification shrinkage were predicted and reduced by the modification of the gate system. For making a better production die casting tool, cooling systems on several thick areas are proposed in order to reduce internal porosities caused by the solidification shrinkage.

T/G Gear Box의 파손원인 조사

  • 심종성
    • Computational Structural Engineering
    • /
    • v.4 no.4
    • /
    • pp.14-23
    • /
    • 1991
  • T/G 가동중 발생한 Gear Box 파손원인을 조사하기 위하여 실시한 현장측정결과를 이용한 결과, 다음과 같은 사실을 알 수 있었다. 1) 현장 측정치와 구조해석 결과를 토대로 판단해 볼 때 본 연구대상 구조물의 구조상 문제는 없는 것으로 판단된다. 특히 측정된 진동변위를 여러기준과 비교해 볼 때 기계 가동시 구조물에 발생하는 진동은 사람이 감지할 정도에 속한다. 2) 본 연구대상 구조물과 기계의 진동수 차가 커 공진역을 벗어나므로 기계와 구조물이 공진을 일으킬 가능성은 없으며, 감쇠비에 따른 구조물의 동적응답에는 큰 변화가 없는 것으로 판단된다. 3) 구조물설계회사에서 사용한 구조해석 모델은 근사적 모델로서 구조해석 결과 안전한 값이 얻어졌다. 따라서 이 모델을 사용하여 기초설계를 실시할 경우 안전성 문제는 없는 것으로 판단되나, 다소 경제성이 문제가 되었을 것으로 사료된다. 4) 기계제작회사에서 제시한 해석자료의 불충분으로 기계제작회사의 구조해석 모형에 대해서는 충분한 검토를 실시할 수 없었으나 기계제작회사의 해석결과를 측정치와 비교해 볼 때 측정치를 훨씬 초과함을 알 수 있었다. 이는 해석모형 작성시 구조물과 하중의 실제 상황을 제대로 반영하지 못했기 때문으로 판단되며 따라서 해석결과는 타당성이 없어 보인다. 이상의 사실을 토대로 판단해 볼 때 Gear Box 파손의 주된 원인은 구조물의 결함이라기 보다는 기계 자체의 결함인 것으로 판단되나 기계에 대한 조사는 본 연구대상이 아니므로 이에 대한 검토는 실시하지 않았다.

  • PDF