• Title/Summary/Keyword: Gauge R&R

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A Study on the Improvement of the Curriculum for the Workers to Respond to Textile Environmental Regulations (섬유 환경규제 대응을 위한 재직자 교육과정 개선방안 연구)

  • Koo Da Som;Yoon Hye Jun
    • Fashion & Textile Research Journal
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    • v.26 no.1
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    • pp.110-122
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    • 2024
  • This study aims to cultivate specialized professionals equipped with practical skills essential for compliance with textile environmental regulations and analysis of harmful substances. This is achieved through the revision and restructuring of educational programs targeting workers in the chemical analysis industry. To address this, a survey was conducted among chemical industry workers in small and medium-sized enterprises (SMEs) to gauge the demand for educational programs. Specifically, a survey was conducted among 240 SME workers who participated in the 2022 education curriculum to identify their educational needs and specific requirements in the field. The research findings indicate that the majority of SMEs recognize the necessity of education in the chemical field and express a strong willingness to engage in the curriculum. Particularly emphasized was the need to enhance practical skills crucial for compliance with chemical environmental regulations. Consequently, adjustments were made to the curriculum, reallocating time and increasing the duration of practical training. This enables trainees to directly operate analysis machines and interpret results. Additionally, in response to further educational demands reflected by survey participants, the curriculum was expanded from five to six courses, with adjustments made to existing educational programs. Based on these research outcomes, practical educational methods tailored to SME requirements are proposed, aiming to bridge the gap between regulatory compliance and industry needs.

Performance Analysis and Development of the Navigation System for Pipeline Inspection Gauge (배관 진단 시스템을 위한 항법 시스템 개발과 성능 분석)

  • Jin Yong;Park Chan Gook;Woo Rho Yong
    • Journal of the Korean Institute of Gas
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    • v.6 no.1 s.17
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    • pp.52-58
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    • 2002
  • The PIG(Pipeline Inspection Gauge) is inserted in the pipeline and stores data of pipeline. In order to investigate the status of pipeline, a lot of sensors such as caliper, pressure, IMU and odometer are used. In this paper, the navigation storage data system for PIG is developed. It has master/slave structure for a real time operation. The master system stores data, while the slave system acquire the data from sensors. The performance of the developed system is verified by pull rig test.

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Artificial Intelligence-Based Descriptive, Predictive, and Prescriptive Coating Weight Control Model for Continuous Galvanizing Line

  • Devraj Ranjan;G. R. Dineshkumar;Rajesh Pais;Mrityunjay Kumar Singh;Mohseen Kadarbhai;Biswajit Ghosh;Chaitanya Bhanu
    • Corrosion Science and Technology
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    • v.23 no.3
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    • pp.228-234
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    • 2024
  • Zinc wiping is a phenomenon used to control zinc-coating thickness on steel substrate during hot dip galvanizing by equipment called air knife. Uniformity of zinc coating weight in length and width profile along with surface quality are most critical quality parameters of galvanized steel. Deviation from tolerance level of coating thickness causes issues like overcoating (excess consumption of costly zinc) or undercoating leading to rejections due to non-compliance of customer requirement. Main contributor of deviation from target coating weight is dynamic change in air knives equipment setup when thickness, width, and type of substrate changes. Additionally, cold coating measurement gauge measure coating weight after solidification but are installed down the line from air knife resulting in delayed feedback. This study presents a coating weight control model (Galvantage) predicting critical air knife parameters air pressure, knife distance from strip and line speed for coating control. A reverse engineering approach is adopted to design a predictive, prescriptive, and descriptive model recommending air knife setups that estimate air knife distance and expected coating weight in real time. Implementation of this model eliminates feedback lag experienced due to location of coating gauge and achieving setup without trial-error by operator.

Study on the Improvement of Milling Recovery and Performance(III) -Various Designs of the Perforated Screen Affecting the Performance of a Rice Whitening Machine- (도정수율(搗精收率)과 성능향상(性能向上)을 위(爲)한 연구(硏究)(III) -정백기(精白機)의 성능(性能)에 영향을 미치는 스크린 설계(設計)에 관한 연구(硏究)-)

  • Noh, Sang Ha;Chung, Chang Joo;Kim, Sam Do
    • Journal of Biosystems Engineering
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    • v.7 no.2
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    • pp.57-71
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    • 1983
  • 마찰식 정미기의 성능에 영향을 미치는 기계설계 및 작동상의 인자로는 스크린의 형태, 롤러의 형태, 롤러회전속도, 출구 저항 등 여러가지가 있다. 이러한 요인들에 대한 연구가 본 논문의 저자에 의해서 시리즈로 연구되어 왔으며, 본 연구는 그의 일환으로 스크린의 단면형상(6각, 8각, 12각 그리고 원통형), 스크린에 뚫려있는 슬랏의 기울기($15^{\circ}$, $30^{\circ}$, $45^{\circ}$ 그리고 $-45^{\circ}$), 그리고 출구 저항이 정백미의 질과 양, 정백효율 그리고 정백실내의 정백압력 등에 미치는 영향을 규명하기 위해 수행되었다. 이 실험에 사용된 공시 정미기는 임도정 공장에서 널리 사용되고 있는 흡입마찰식이었며, 사용된 시료는 밀양 23호인 통일계품종이었다. 각 처리마다 동력 소모량과 정백실내의 정백압력을 측정하기 위해서 "KYOWA" 스트레인 게이지 시스템(strain gauge system), 토오크 변환기, 압력변환기 등이 사용되었다. 본 실험 결과를 요약하면 다음과 같다. 1) 정백과정중에 정백실내의 정백압력은 입구에서 가장 높았고 출구쪽으로 갈수록 점차 감소하였다. 평균 정백압력도 순환 횟수에 따라서 변화 하였는데 첫번째 순환에서 가장 높았고 순환횟수가 증가함에 따라 감소하였다. 2) 본 실험에서 사용한 출구저항 수준은 출구저항 수준 1에서 요구되는 정백도의 백미를 얻기 위한 순환 횟수는 2회 이었고 출구저항 수준 2에서는 4회 이었는데, 이를 출구저항 수준이 정백압력, 정백율, 완전미수율 및 도정 효율에 가장 큰 영향을 주었다. 3) 스크린에 뚫려있는 슬랏 각도가 $15^{\circ}$에서 $45^{\circ}$로 증가함에 따라서 정백실내의 평균 정백압력은 감소하였고, 완전미수율과 도정 효율은 증가하였으나, 일반적으로 도정수율은 감소하는 경향을 보였다. $-45^{\circ}$의 슬랏 각도를 가진 스크린에서는 슬랏 각도 $15^{\circ}$인 스크린에서와 거의 비슷한 정백압력 수준을 나타냈으나 완전미와 정백미의 생산은 매우 낮았다. 4) 스크린 표면에 기다란 강편 (보통 "띠"라고 부름)을 붙인 원통과 12각형의 스크린에서는 강편을 붙이지 않은 6각형과 8각형 스크린에서 보다는 비교적 높은 정백압력을 나타냈다. 전자는 후자에 비해서 정백효율은 높았으나 완전미수율은 떨어졌다. 5) 정백실내에서 가장 낮은 정백압력을 나타낸 8각형 스크린은 높은 도정수율과 완전미수율을 가져왔으나 상대적으로 정백효율은 낮게 나타났다. 6) 정백실내의 반경 방향의 평균 정백압력($P_R$)과 완전미수율($Y_h$)은 다음과 같은 1차적인 역비례 관계가 있었으며(평균 정백압력 범위는 0.5-0.9kg/$cm^2$), $Y_h=-28.661P_R+84.860$ ($r^2=0.858$) 정백효율($Y_e$)과 정백압력($P_R$) 사이에는 다음과 같은 2차적인 관계가 존재함을 알 수 있었다. $Y_e=-597.5P_{R^2}+929.96P_R-210.15$ ($r^2=0.759$) 정백효율은 정백압력이 0.7-0.8kg/$cm^2$일 때 가장 높았으며, 이때 변이도 가장 심한 것으로 나타났다.

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Performance Test and System Analysis on Check-Floater in a Coil-Typed LP Gas Vaporizer (전열온수식 LPG 기화기 액 유출 방지장치 성능평가 및 시스템 분석)

  • Choi, Sung-Joon;Kwon, Jeong-Rock;Kim, Hyo
    • Journal of the Korean Institute of Gas
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    • v.11 no.1 s.34
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    • pp.46-50
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    • 2007
  • The metering systems in LPG vaporizers have been frequently exposed to severe conditions and resulted in many problems such as gauge malfunctioning and rupturing if the check-floaters fail to stop liquid outflow when the heat supply for the vaporization of LPG is interrupted. Therefore, to analysis the vaporizer system we carried out the vaporizer performance test and float bulb test by newly devised test equipments. Consequently, we determined the specific gravity of the float bulb and reasonable operating temperature ranges for the LPG and heating waters.

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Regression Analysis of Radar and Rain Gauge Rainfall Under the Assumption of Log-Normal Distribution (대수정규분포를 가정한 경우의 레이더 강우와 우량계 강우의 회귀분석)

  • Yoo, Chulsang;Park, Cheolsoon;Yoon, Jungsoo;Ha, Eunho
    • 한국방재학회:학술대회논문집
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    • 2011.02a
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    • pp.174-174
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    • 2011
  • 강우의 공간적 변동성을 파악하기 어려운 우량계 관측방법의 한계를 극복하기 위한 방법으로 레이더를 이용한 강우관측이 주목받고 있다. 레이더는 실시간으로 넓은 지역의 강우 현황을 파악하는 것이 가능하므로 강우 예측에 있어 매우 큰 장점을 갖는다. 그러나 레이더를 통해 관측된 강우는 실제값을 의미하지는 않는 것이 사실이다. 이에 본 연구에서는 레이더 및 우량계 강우자료가 대수정규분포를 따른다고 가정하는 경우의 편의보정 문제를 살펴보았다. 이를 위해 대수정규분포를 따르는 자료에 대한 평균값, 중앙값 및 최빈값에 대한 회귀선을 유도하여 검토하였다. 본 연구에서는 2003년에 발생한 태풍 매미로 인해 발생한 강우 사상이 대상 호우사상으로 적용되었으며, 이에 대한 강우자료는 관악산 레이더 강우 자료와 레이더의 관측 반경 내 존재하는 국토해양부 산하 127개 우량계 시강우 자료이다. 그 결과, 독립변수로 사용된 강우자료에 따라 그 차이가 매우 큰 것으로 나타났다. 독립변수로 레이더 강우를 사용한 경우에는 G/R 보정된 레이더 강우의 과소추정 문제가 나타날 것으로 보인다. 반대로 우량계 강우를 독립변수로 한 회귀선에서는 레이더 강우의 보정결과가 어떻게 나타날지는 뚜렷하지 않다. 따라서 위와 같은 회귀선을 통해 보정한 레이더 강우의 검토가 추가적으로 필요할 것으로 보인다. 그러나 이 경우에서는 독립변수로 레이더 강우를 사용한 경우에서 나타나는 레이더 강우의 과소추정 문제가 어느 정도 극복될 것으로 보인다. 아울러 일반적으로 적용되고 G/R 보정계수에 대한 검토 및 이에 대한 비교가 또한 필요할 것으로 판단된다.

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A Study on the Improvement of the Water System in Domestic Boiler (가정용 보일러의 급탕시설 개선방안에 관한 연구)

  • Han, Gyu-Il;Park, Jong-Un
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.34 no.2
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    • pp.200-211
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    • 1998
  • Heat transfer performance improvement by fin and groovs is studied for condensation of R-11 on integral-fin tubes. Eight tubes with trapczodially shaped integral-fins having fin density from 748 to 1654fpm(fin per meter) and 10, 30 grooves are tested. A plain tube having the same diameter as the finned tubes is also used for comparison. R-11 condensates at saturation state of 32 $^{\circ}C$ on the outside tube surface coded by inside water flow. All of test data are taken at steady state. The heat transfer loop is used for testing singe long tubes and cooling is pumped from a storage tank through filters and folwmeters to the horizontal test section where it is heated by steam condensing on the outside of the tubes. The pressure drop across the test section is measured by menas pressure gauge and manometer. The results obtained in this study is as follows : 1. Based on inside diameter and nominal inside area, overall heat transfer coefficients of finned tube are enhanced up to 1.6 ~ 3.7 times that of a plain tube at a constant Reynolds number. 2. Friction factors are up to 1.6 ~ 2.1 times those of plain tubes. 3. The constant pumping power ratio for the low integral-fin tubes increase directly with the effective area to the nominal area ratio, and with the effective area diameter ratio. 4. A tube having a fin density of 1299fpm and 30 grooves has the best heat transfer performance.

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A Study on the condensate Retention at Horizontal Integral-Fin tubes (낮은 핀을 가진 수평관의 응축액 억류에 관한 연구)

  • 한규일;조동현
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.1
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    • pp.151-165
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    • 1996
  • Relation between condensate retention and heat transfer performance is studied for condensation of CFC-11 on horizontal integral-fin tubes. Eight tubes with trapezoidally shaped integral fin density from 738fpm to 1654fpm and 10, 30 grooves are tested. The liquid retention angles are measured by the height gauge, and each tube is tested under static(non-condensing) condition (CFC-11, water) and under dynamic(condensing) condition (CFC-11). The analytical model predicts the amount of liquid retention on a horizontal integral-fin tubes within+10 percent over most of the data. Average retention angle increases as both surface tension-to-density ratio($\sigma/\rho$) and fin density(fpm) increase, The tube having a fin density of 1299~1654fpm has the best heat transfer performance. The amount of surface flooding must keep below of 40 percent for best heat transfer performance at condensation. The tube having low number of fin density must be used for fluids having high values of $\sigma/\rho$(water, (TEX)$NH_3$, ect.) and the tube having high number of fin density must be used for the fluid having low values of $\sigma/\rho$(R-11, R-22, etc.)

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FFT analysis of load data during field operations using a 75-kW agricultural tractor

  • Ryu, Myong-Jin;Chung, Sun-Ok;Kim, Yong-Joo;Lee, Dae-Hyun;Choi, Chang-Hyun;Lee, Kyeong-Hwan
    • Korean Journal of Agricultural Science
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    • v.40 no.1
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    • pp.53-59
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    • 2013
  • Analysis of load data during field operations is highly important for optimum design of power drive lines for agricultural tractor. Objective of the paper was to analyze field load data using FFT to determine frequency and the energy levels of meaningful cyclic patterns. Rotary tillage, plowing, baling, and wrapping operations were selected as major field operations of agricultural tractor. An agricultural tractor with power measurement system was used. The tractor was equipped with strain-gauge sensors to measure torque of four driving axles and a PTO axle, speed sensors to measure rotational speed of the driving axles and an engine shaft, pressure sensors to measure pressure of hydraulic pumps, an I/O interface to acquire the sensor signals, and an embedded system to calculate power requirement. In rotary tillage, calculated frequency was decreased as travel speed increased. In baler operation, calculated frequency was increased as PTO speed was increased. The calculated peak frequency levels and expected levels were similar. Results of the study would provide information on power utilization patterns and on better design of power drive lines.

Measured aerodynamic coefficients of without and with spiked blunt body at Mach 6

  • Kalimuthu, R.;Mehta, R.C.;Rathakrishnan, E.
    • Advances in aircraft and spacecraft science
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    • v.6 no.3
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    • pp.225-238
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    • 2019
  • A spike attached to a blunt nosed body significantly alters its flow field and influences the aerodynamic coefficients at hypersonic speed. The basic body is an axisymmetric, with a hemisphere nose followed by a cylindrical portion. Five different types of spikes, namely, conical aerospike, hemisphere aerospike, flat-face aerospike, hemisphere aerodisk and flat-face aerodisk are attached to the basic body in order to assess the aerodynamic characteristic. The spiked blunt body without the aerospike or aerodisk has been set to be a basic model. The coefficients of drag, lift and pitching moment were measured with and without blunt spike body for the length-to-diameter ratio (L/D) of 0.5, 1.0, 1.5 and 2.0, at Mach 6 and angle of attack up to 8 degrees using a strain gauge balance. The measured forces and moment data are employed to determine the relative performance of the aerodynamic with respect to the basic model. A maximum of 77 percent drag reduction was achieved with hemisphere aerospike of L/D = 2.0. The comparison of aerodynamic coefficients between the basic model and the spiked blunt body reveals that the aerodynamic drag and pitching moment coefficients decrease with increasing the L/D ratio and angle of attack but the lift coefficient has increasing characteristics.