• Title/Summary/Keyword: Gas Boiler Efficiency

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Measurement of Efficiency and Flue Gas Concentration of 90 kW Woodchip Boiler (90kW급 우드칩 온수 보일러 특성 및 성능 시험)

  • Kang, Sae-Byul;Kim, Jong-Jin;Choi, Kyu-Sung;Lee, Woong-Jin
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.194-197
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    • 2008
  • We measured the efficiency and flue gas concentration of a 90kW woodchip boiler which is for heating water of lodging. At nominal operating condition, the fuel, woodchip is fed into the boiler at a rate of 22.6 kg/h. In order to determine the efficiency of the boiler, we measured the water flow rate, woodchip flow rate, heating value and water content of woodchip, temperature of inlet and outlet of heating water. The results of test show that the power output of the woodchip boiler is 90.0 kW(77,400 kcal/h) and the thermal efficiency of the boiler is 88.5%. By using a gas analyser, flue gas concentrations are measured. The results show that O2 in the flue gas is 10.2%, CO concentration is 393 ppm and NOx concentration is 74 ppm.

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The Development and Performance Test of a Small Wood Boiler (소형 화목보일러의 개발 및 성능시험)

  • Kim, Sa-Ryang;Lee, Jong-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.3
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    • pp.491-497
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    • 2002
  • In the present study, a new wood boiler was developed through the performance test. The efficiency of the boiler was obtained up to about 63.7%, which is 67% higher than that of conventional wood boiler, about 38.2%. The structure of the new boiler is more complicated than the conventional boiler. The passage of combustion gas is sufficiently long to exchange heat well with heating water. Therefore, the obtained efficiency is so high, and the temperature of exhaust gas was lower than 200$^{\circ}C$, which is as low as that of light oil boiler. The composition of exhaust gas was measured, and the CO gas concentration was obtained more than 3000 ppm. So, it seems that more study is needed to lower the concentration of CO gas.

Performance Test and Flue Gas Characteristics of a 350 kW Wood Pellet Boiler (350 kW(300,000 kcal/h)급 우드 펠렛 보일러 운전 특성 및 성능 평가)

  • Kim, Jong-Jin;Kang, Sae-Byul
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.167-171
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    • 2009
  • We conducted performance test of a 350 kW class wood pellet boiler installed at a dormitory whose total area is $1,354\;m^2$. The maximum heating capacity of the boiler is 350 kW(300,000 kcal/kg). The wood pellet boiler consists of 3 parts; boiler, hot water storage tank and wood pellet storage tank. In testing the boiler, we shut off hot water utility supply and open up floor heating water system in order to measure exact value of the heating output of the wood pellet boiler. To determine the efficiency and heating output of the wood pellet boiler, we measured mass flow rate of wood pellet, the lower heating value(LHV) of the wood pellet, mass flow rate and temperature of water for floor heating and so on. We measured the mass flow rate of fuel, wood pellet with respect to rotational speed of auger, wood pellet feeding screw. We also measured the flue gas concentration of the wood pellet boiler by using a gas analyser. The result shows that the efficiency of the wood pellet boiler is 80.6% based on lower heating value at 124 kW of heating output. At this condition, O2 concentration of the flue gas is 6.0%, CO and NOx concentrations are 85 and 102 ppm.

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A Study on Syngas Co-combustion Characteristics in a Heavy Oil Combustion System with Multi Burners (멀티 버너 중유 연소로에서의 합성 가스 혼합 연소 특성 연구)

  • Yang, Dong-Jin;Choi, Shin-Young;Yang, Won
    • Journal of the Korean Society of Combustion
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    • v.15 no.1
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    • pp.43-49
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    • 2010
  • Co-combustion of syngas in an existing boiler can be one of the options for replacing conventional fossil fuel with alternative fuels such as waste and biomass. This study is aimed to investigate effects of syngas cocombustion on combustion characteristics and boiler efficiency. An experimental study was performed for a pilot-scale furnace with 4 oil burners. Tests were conducted with mixture-gas as a co-combustion fuel and heavy oil as a main fuel. The mixture-gas was composed of 15% CO, 7% $H_2$, 3% $CH_4$ and 75% $N_2$ for simulating syngas from air-blown gasification. And LHV of the mixture-gas was 890 kcal/$Nm^3$. Temperature distribution in the furnace and flue gas composition were measured for various heat replacement ratio by the mixture gas. Heat loss through the wall was also carried out through heat & mass balance calculation, in order to obtain informations related to boiler efficiency. Experimental results show that similar temperature distribution and flue gas composition can be obtained for the range of 0~20% heat replacement by syngas. NOx concentration is slightly decreased for higher heat replacement by the syngas because fuel NOx is decreased in the case. Meanwhile, heat loss is a bit decreased for higher heat replacement by the syngas, which implies that boiler efficiency can be a bit decreased when syngas co-combustion is applied to a boiler.

100 MWe Oxyfuel Power Plant Boiler System Process Design and Operation Parameters Sensitivity Analysis (100 MWe급 순산소연소 발전소 보일러계통 공정설계 및 운전변수 민감도 예측)

  • Baek, Sehyun;Ko, SungHo
    • Journal of the Korean Society of Combustion
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    • v.18 no.4
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    • pp.1-11
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    • 2013
  • The oxy-fuel combustion is $CO_2$ capture technology that uses mixture of pure $O_2$ and recirculated exhaust as oxidizer. Currently some Oxy-fuel power plants demonstration project is underway in worldwide. Meanwhile research project for converting 125 MWe Young-Dong power plant to 100 MWe oxy-fuel power plants is progress. In this paper, 1 D process analytical approach was applied for conducting process design and operating parameters sensitivity analysis for oxy-fuel combustion of Young-Dong power plant. As a result, appropriate gas recirculation rates was 74.3% that in order to maintain normal rating superheater, reheater steam temperature and boiler heat transfer patterns. And boiler efficiency 85.0%, CPU inlet $CO_2$ mole concentration 71.34% was predicted for retrofitted boiler. The oxygen concentration in the secondary recycle gas is predicted as 27.1%. Meanwhile the oxygen concentration 22.4% and moisture concentration 5.3% predicted for primary recycle gas. As the primary and secondary gas recirculation increases, then heat absorption of the reheater is tends to increases whereas superheater side is decreased, and also the efficiency is tends to decrease, according to results of sensitivity analysis for operating parameters. In addition, the ambient air ingression have a tendency to lead to decline of efficiency for boiler as well as decline of $CO_2$ purity of CPU inlet.

Evaluation on Characteristics and Economical Efficiency of X-L Pipe Boiler with Electric Heat Closed Type (전열밀폐식 X-L 파이프 보일러 난방장치의 특성 및 경제성 평가)

  • Kim, Su-Man;Chun, Tae-Kyu;Yang, Young-Joon
    • Journal of Energy Engineering
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    • v.20 no.4
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    • pp.330-337
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    • 2011
  • In these days, the gas or kerosene boiler was usually used as heating system. This study was carried out to investigate the merits of X-L pipe boiler with electric heat line that was specially manufactured. The electric heat line was inserted into inside of X-L pipe and voltage was impressed to electric heat line and, as a result, temperature of X-L pipe filled with heat medium was increased. As changing the number of electric heat line and voltage, the characteristics of X-L pipe boiler and its mechanism on heat generation were studied. Furthermore, the economical efficiency was evaluated by comparing heating cost of X-L pipe boiler with those of kerosene boiler and natural gas boiler, respectively. As the results, it was confirmed that heating cost of X-L pipe boiler was showed as 28% of kerosene boiler and 58% of natural gas boiler.

Part Load Performance Characteristics of Domestic Wood Pellet Boiler (가정용 목재 펠릿 보일러에 대한 부분부하 운전 특성)

  • Kang, Sae Byul;Kim, Jong Jin;Kim, Hyouck Ju;Park, Hwa Choon;Choi, Kyu Sung;Sim, Bong Seok
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.103.1-103.1
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    • 2010
  • Recently domestic wood pellet boilers are installed in rural and forestry houses. The fuel price per lower heating value of wood pellet is about 20 % lower than that of heating oil on July 2010. In spite of lower price of wood pellet, a few user of wood pellet boiler complain expensive fuel cost. One of this reason is inaccurate or improper air-fuel ratio setting of wood pellet boiler. O2 concentration of flue gas of domestic wood pellet boiler is about 9.7 % and there are few domestic wood pellet boiler which can control air-fuel ratio automatically. We tested a domestic wood pellet boiler in changing boiler thermal output and air-fuel ratio. The nominal boiler thermal output is 25 kW (21 500 kcal/h). We measured thermal efficiency and flue gas concentrations such as CO and NOx at each boiler thermal load with various air-fuel ratio. The results show that if air flow rate is the same as full load and part load, thermal efficiency of part load of 40 % drops about 7.7 %p compared to boiler full load case.

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A Development of Test Method on the Energy Consumption Efficiency of Domestic Gas Boiler below 70 kW (70 kW 이하 가정용 가스보일러 에너지소비효율 실험방법 개발)

  • Park, Chanil;Kim, Laehyun
    • Journal of Energy Engineering
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    • v.25 no.3
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    • pp.73-82
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    • 2016
  • The energy consumption efficiency in a variety of operational test mode was considered for domestic gas boiler below 70 kW. The energy efficiency test carried out in the experimental conditions similar to the actual operation status was analyzed and compared with the current Korean efficiency test method. Four types of test modes for each boiler(Non-condensing and condensing boiler) were carried out in the condition of laboratory mode(full load, steady state) and actual operating mode. Futhermore divided into two operational status for each of these, it was applied by maximum gas consumption and consumer sales conditions. Test equipment has the function referred to gas boiler standards, such as KS or European standard EN. The equipment should be continuously measured and record the measuring factors which are the flow volume of gas and water, laboratory temperature, water flow volume for heating, return water volume after heating and quantity of the exhaust gases(CO, NO, $NO_2$). The experimental results were found that non-condensing boiler efficiency of laboratory mode is about 10% higher than that of actual mode. In case of condensing boiler, the efficiency of laboratory condition is about 20% higher than that of the actual using conditions. I suggest that the government will gradually take the efficiency test method considering the actual conditions.

A Study on the Development of Low NOx Condensing Gas Boiler(II) -Design of Heat Exchanger and Performance of Boiler- (저 NOx 응축형 가스보일러 개발에 관한 연구(II) -원통형 열교환기 설계 및 응축보일러 성능-)

  • Lee, Chang-Eon;Geum, Seong-Min;Jeong, Yeong-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.2
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    • pp.244-251
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    • 2001
  • This paper describes a design study of heat exchanger assembly to be used for low NOx condensing gas boiler. In this study, specifications of each heat exchanger components(upper and lower fin-type HEX, coil-type HEX, baffle) were investigated experimently by using model apparatus and analytical model, and comprehensive performances of the pilot gas boiler were examined. As a result, the boiler efficiency for heating and hot-water reached 90% and 94%, respectively. NOx and CO emission are less than 50ppm and 200ppm (0$_2$0% basis), respectively, which are very improved results than those of conventional bunsen-type boiler. But it is considered that supplementary investigations necessary for CO emission improvement and optimum design with boiler capacity.

Design of Rankine Steam Cycle and Performance Evaluation of HT Boiler for Engine Waste Heat Recovery (엔진 폐열 회수를 위한 랭킨 스팀 사이클 설계 및 HT Boiler의 성능 평가)

  • Heo, Hyung-Seok;Bae, Suk-Jung;Lee, Dong-Hyuk;Lee, Heon-Kyun;Kim, Tae-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.21-29
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    • 2012
  • A dual loop waste heat recovery system with Rankine steam cycles for the improvement of fuel efficiency of gasoline vehicles has been investigated. A high temperature loop (HT loop) only recovers the heat of the exhaust gas. A low temperature loop (LT loop) recovers the residual heat from the HT loop, the coolant heat and the remaining exhaust gas heat. The two separate loops are coupled with a heat exchanger. This paper has dealt with a layout of the dual loop system, the review of the working fluids, and the design of the cycle. The design point and the target heat recovery of the HT boiler, a core part of a HT loop, have been presented. The prototype of the HT boiler was evaluated by experiment. For the performance evaluation of the HT boiler, inlet temperature of the HT boiler working fluid was set equal to the temperature degree of sub-cool of $5^{\circ}C$ at the condensing pressure. The exit condition was the degree of super-heat set at $5^{\circ}C$. The characteristics of the HT boiler such as heat recovery and pressure drops of fluids were evaluated with varying flow rates and inlet temperatures of exhaust gas under various evaporating pressure conditions.