• 제목/요약/키워드: Fused deposition modeling 3D printing

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3차원 프린팅 기술을 이용한 차폐체 제작 및 유용성 평가 (Usefulness Evaluation and Fabrication of the Radiation Shield Using 3D Printing Technology)

  • 장희민;윤준
    • 한국방사선학회논문지
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    • 제13권7호
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    • pp.1015-1024
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    • 2019
  • 최근 의료분야에서 X선은 질병의 진단 및 치료영역에서 필수적으로 요구되며, 영상의학 기술의 발전과 더불어 X선의 이용은 지속적으로 증가하는 추세지만, X선은 방사선 피폭의 단점을 가지고 있다. 방사선피폭을 방어하기 위해 임상에서는 납 방호도구를 사용하지만 납은 중금속으로 분류되어 납중독 등 인체에 유해한 반응을 일으킬 수 있다. 따라서 본 연구는 FDM(Fused Deposition Modeling)방식의 3차원 프린터의 재료를 이용하여 제작한 차폐체의 유용성을 알아보고자 한다. 필라멘트의 선감약계수를 확인하기 위해 PLA, XT-CF20, Wood, Glow, Brass를 이용해 팬텀을 제작 하고, CT scan을 하였다. 그리고 100 × 100 × 2 mm 크기의 차폐 시트를 모델링하고, 진단용 X선발생장치와 조사선량계를 이용하여 선량 및 차폐율을 측정하였으며, 납 방호도구와의 차폐율을 비교하였다. 실험결과 Brass의 CT number가 가장 높게 측정되어 Brass를 이용하여 차폐시트를 제작하였으며, 진단용 X선발생장치로 확인한 결과 100 kV, 40 mAs 조건으로 X선 조사 시 6 mm 두께의 차폐시트에서 차폐율이 90 % 이상으로 측정되어 apron 0.25 mmPb보다 차폐율이 높은 것을 확인하였다. 본 연구의 결과 3차원 프린팅 기술로 제작한 차폐체가 진단용 X선 영역에서 높은 차폐율을 보이는 것을 확인하였으며, 납 방호도구와의 비교를 통하여 납을 대체하여 방사선 방호도구로서의 가능성을 알 수 있었다.

투명조각자기의 고속 FDM 3D 프린팅을 위한 가변 압출 기법 (An Adaptive Extrusion Control Technique for Faster FDM 3D Printing of Lithophanes)

  • 장승호;홍정모
    • 한국CDE학회논문집
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    • 제22권2호
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    • pp.190-201
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    • 2017
  • This paper proposes how to solve a problem of FDM 3D printer's irregular output when changing volume of extrusion, adjusting movement speed of the printer's head and a way to fill new inner part. Existing slicers adjust directly to change the rotation speed of the stepper. In this method, the change of the extrusion area is delayed due to the gap between the stepper and the nozzle, so that precise control is difficult. We control the extrusion area adjusting the moving speed of the print head and making constantly the rotation speed of the stepper. Thus, the output time can be shortened by generating an efficient path having a short travel distance. For evaluation, we applied our method to lithophanes with detailed variation. Comparing existing methods, our method reduced output time at least 30%.

Accuracy of three-dimensional printing for manufacturing replica teeth

  • Lee, Keun-Young;Cho, Jin-Woo;Chang, Na-Young;Chae, Jong-Moon;Kang, Kyung-Hwa;Kim, Sang-Cheol;Cho, Jin-Hyoung
    • 대한치과교정학회지
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    • 제45권5호
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    • pp.217-225
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    • 2015
  • Objective: Three-dimensional (3D) printing is a recent technological development that may play a significant role in orthodontic diagnosis and treatment. It can be used to fabricate skull models or study models, as well as to make replica teeth in autotransplantation or tooth impaction cases. The aim of this study was to evaluate the accuracy of fabrication of replica teeth made by two types of 3D printing technologies. Methods: Fifty extracted molar teeth were selected as samples. They were scanned to generate high-resolution 3D surface model stereolithography files. These files were converted into physical models using two types of 3D printing technologies: Fused deposition modeling (FDM) and PolyJet technology. All replica teeth were scanned and 3D images generated. Computer software compared the replica teeth to the original teeth with linear measurements, volumetric measurements, and mean deviation measurements with best-fit alignment. Paired t-tests were used to statistically analyze the measurements. Results: Most measurements of teeth formed using FDM tended to be slightly smaller, while those of the PolyJet replicas tended to be slightly larger, than those of the extracted teeth. Mean deviation measurements with best-fit alignment of FDM and PolyJet group were 0.047 mm and 0.038 mm, respectively. Although there were statistically significant differences, they were regarded as clinically insignificant. Conclusions: This study confirms that FDM and PolyJet technologies are accurate enough to be usable in orthodontic diagnosis and treatment.

개인안전 제품을 위한 3 차원 다공성 폴리머 프린팅의 최적화 공정조건에 대한 연구 (Study of Optimal Process Conditions of 3D Porous Polymer Printing for Personal Safety Products)

  • 유찬주;김혜수;박준한;윤단희;신종국;신보성
    • 한국정밀공학회지
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    • 제33권5호
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    • pp.333-339
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    • 2016
  • In this paper, a fundamental experiment regarding the formation of porous 3D structures for personal safety products using 3D PPP (Porous Polymer Printing) was introduced for the first time. The filament was manufactured by mixing PP (Polypropylene) and CBA (Chemical Blowing Agent) with polymer extruder, and the diameter of the filament was approximately 1.75mm. The proposed 3D PPP method, combined with the conventional FDM (Fused Deposition Modeling) procedure, was influenced by process parameters, such as the nozzle temperature, printing speed and CBA density. In order to verify the best processing conditions, the depositing parameters were experimentally investigated for the porous polymer structure. These results provide parameters under which to form a multiple of 3D porous polymer structures, as well as various other 3D structures, and help to improve the mechanical shock absorption for personal safety products.

동작 가변적 3D 프린팅 충격보호패드의 설계 (Design of motion-adaptable 3D printed impact protection pad)

  • 박정현;이진숙;이정란
    • 복식문화연구
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    • 제30권3호
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    • pp.403-413
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    • 2022
  • The purpose of this study was to develop a 3D mesh-type impact protection pad with excellent motion adaptability and functionality by applying 3D printing technology. The hexagonal 3D mesh, which constitutes the basic structure of the pad, comprises two types: small and large. The bridge connecting the basic units was designed as the I-type, V-type, IV-type, and VV-type. After evaluating the characteristics of the bridge, it was found that the V-type bridge had the highest flexibility and tensile elongation. The hip joint pad and knee pad were completed by combining the hexagonal 3D mesh structure with the optimal bridge design. The impact protection pad was printed using a fused deposition modeling-type 3D printer with a filament made of thermoplastic polyurethane material, and the protection pad's performance was evaluated. When an impact force of approximately 6,500N was applied to the pad, the force attenuation percentage was 78%, and when an impact force of approximately 8,000N was applied, the force attenuation percentage was 75%. Through these results, it was confirmed that the 3D-printed impact protection pad with a hexagonal 3D mesh structure connected by a V-shaped bridge developed in this study can adapt to changes in the body surface according to movement and provides excellent impact protection performance.

쾌속 조형품의 기계적물성치 비교에 관한 연구 (Benchmark Study on Mechanical Properties of Rapid Prototypes)

  • 김기대;성주형
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.191-192
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    • 2006
  • In these days, various kinds of rapid prototyping processes are available, such as stereo-lithography apparatus(SLA), fused deposition modeling(FDM), selective laser sintering(SLS), 3 dimensional printing(3DP), and laminated object manufacturing(LOM). For detailed informations about mechanical properties of those parts, benchmark tests are carried out. SLS and EOS part has an advantage in compressive strength, SLA has in hardness, FDM part has in impact strength, and LOM part has an advantage in tensile strength and heat resistance. The change of building direction in layered manufacturing processes of FDM and LOM severely weakens the tensile and impact strength.

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3D 프린팅으로 출력된 PLA 시편의 채움 밀도에 따른 기계적 물성 평가 (Infill Print Parameters for Mechanical Properties of 3D Printed PLA Parts)

  • 설경수;조반희;신병철;장성욱
    • 한국기계가공학회지
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    • 제17권4호
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    • pp.9-16
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    • 2018
  • Recently, the demand for eco-friendly parts has increased to reduce materials and parts that use fossil fuels. This has exacerbated the increase of energy prices and the enforcement of regulations by environmental agencies. Currently, polylactic acid (PLA) is a solution, as a common and eco-friendly material. PLA is a biodegradable material that can replace traditional petrochemical polymers. PLA has great advantages since it is resistant to cracking and shrinkage. When it is manufactured, there are few harmful byproducts. Improvement in the brittleness characteristics is another important task to be monitored throughout the production of industrial parts. Improvement in the brittleness property of products lowers the tensile strength and tensile elasticity modulus of the parts. This study focused on the mechanical properties of 3D-printed PLA parts. Tensile tests are performed while varying the infill print parameters to evaluate the applicability of PLA in several industrial areas.

Creating a digitized database of maxillofacial prostheses (obturators): A pilot study

  • Elbashti, Mahmoud;Hattori, Mariko;Sumita, Yuka;Aswehlee, Amel;Yoshi, Shigen;Taniguchi, Hisashi
    • The Journal of Advanced Prosthodontics
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    • 제8권3호
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    • pp.219-223
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    • 2016
  • PURPOSE. This study aimed to create a digitized database of fabricated obturators to be kept for patients' potential emergency needs. MATERIALS AND METHODS. A chairside intraoral scanner was used to scan the surfaces of an acrylic resin obturator. The scanned data was recorded and saved as a single standard tessellation language file using a three-dimensional modeling software. A simulated obturator model was manufactured using fused deposition modeling technique in a three-dimensional printer. RESULTS. The entire obturator was successfully scanned regardless of its structural complexity, modeled as three-dimensional data, and stored in the digital system of our clinic at a relatively small size (19.6 MB). A simulated obturator model was then accurately manufactured from these data. CONCLUSION. This study provides a proof-of-concept for the use of digital technology to create a digitized database of obturators for edentulous maxillectomy patients.

Accuracy of maxillofacial prototypes fabricated by different 3-dimensional printing technologies using multi-slice and cone-beam computed tomography

  • Yousefi, Faezeh;Shokri, Abbas;Farhadian, Maryam;Vafaei, Fariborz;Forutan, Fereshte
    • Imaging Science in Dentistry
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    • 제51권1호
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    • pp.41-47
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    • 2021
  • Purpose: This study aimed to compare the accuracy of 3-dimensional(3D) printed models derived from multidetector computed tomography (MDCT) and cone-beam computed tomography (CBCT) systems with different fields of view (FOVs). Materials and Methods: Five human dry mandibles were used to assess the accuracy of reconstructions of anatomical landmarks, bone defects, and intra-socket dimensions by 3D printers. The measurements were made on dry mandibles using a digital caliper (gold standard). The mandibles then underwent MDCT imaging. In addition, CBCT images were obtained using Cranex 3D and NewTom 3G scanners with 2 different FOVs. The images were transferred to two 3D printers, and the digital light processing (DLP) and fused deposition modeling (FDM) techniques were used to fabricate the 3D models, respectively. The same measurements were also made on the fabricated prototypes. The values measured on the 3D models were compared with the actual values, and the differences were analyzed using the paired t-test. Results: The landmarks measured on prototypes fabricated using the FDM and DLP techniques based on all 4 imaging systems showed differences from the gold standard. No significant differences were noted between the FDM and DLP techniques. Conclusion: The 3D printers were reliable systems for maxillofacial reconstruction. In this study, scanners with smaller voxels had the highest precision, and the DLP printer showed higher accuracy in reconstructing the maxillofacial landmarks. It seemed that 3D reconstructions of the anterior region were overestimated, while the reconstructions of intra-socket dimensions and implant holes were slightly underestimated.

3D 프린팅 Auxetic Re-entrant 패턴의 기울기 각도에 따른 네오프렌 복합 직물의 역학적 특성에 관한 연구 (Mechanical Properties of 3D Printed Re-entrant Pattern/Neoprene Composite Textile by Pattern Tilting Angle of Pattern)

  • 김혜림;카비르 샤흐바지;이선희
    • 한국의류학회지
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    • 제45권1호
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    • pp.106-122
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    • 2021
  • This study confirmed the mechanical properties of an auxetic re-entrant pattern prepared using 3D printing technology and its composite fabric with neoprene for the production of functional auxetic patterns/textiles for safety shoes. Samples were prepared by the tilt angle of a re-entrant pattern of 0°, 30°, 45°, 60° and 90°, and then analyzed using Poisson's ratio, bending, compression, and tensile properties. A 3D printed auxetic re-entrant pattern (3DP-RE) and its composite fabric (3DP-RE/NP) showed a negative Poisson's ratio in all tilting angles that indicated auxetic properties. The results of the bending property shown that strength of 3DP-RE/NP was 1.5 times lower than NP, but the strain improved 2.0 times. It was confirmed that the deformation of 3DP-RE/NP is possible with a low load. Each sample type of compression behavior indicated similar regardless of the tilting angles; in addition, the compression toughness of 3DP-RE/NP increased 1.2 times compared with NP. In the case of tensile properties, 3DP-RE and 3DP-RE/NP were affected by the tilting angle, samples with 90° (the opposite of load direction) showed best tensile property and toughness. 3DP-RE/NP indicated improved bending, compression, and tensile properties.