Browse > Article
http://dx.doi.org/10.7315/CDE.2017.190

An Adaptive Extrusion Control Technique for Faster FDM 3D Printing of Lithophanes  

Jang, Seung-Ho (Department of Computer Science and Engineering, Dongguk University)
Hong, Jeong-Mo (Department of Computer Science and Engineering, Dongguk University)
Abstract
This paper proposes how to solve a problem of FDM 3D printer's irregular output when changing volume of extrusion, adjusting movement speed of the printer's head and a way to fill new inner part. Existing slicers adjust directly to change the rotation speed of the stepper. In this method, the change of the extrusion area is delayed due to the gap between the stepper and the nozzle, so that precise control is difficult. We control the extrusion area adjusting the moving speed of the print head and making constantly the rotation speed of the stepper. Thus, the output time can be shortened by generating an efficient path having a short travel distance. For evaluation, we applied our method to lithophanes with detailed variation. Comparing existing methods, our method reduced output time at least 30%.
Keywords
Additive manufacturing; Additive slicing; Fused deposition modeling; Layer manufacturing; Lithophane;
Citations & Related Records
Times Cited By KSCI : 1  (Citation Analysis)
연도 인용수 순위
1 Crump, S. Scott., Apparatus and Method for Creating Three-dimensional Objects, Stratasys, Inc., U.S. Patent No. 5,121,329.
2 Park, J.Y., Kang, J.H., Lee, H.-I. and Shin, H.S., 2016, Adaptive Slicing by Merging Vertical Layer Polylines for Reducing 3D Printing Time, Journal of the Korea Computer Graphics Society, 22(5), pp.17-26.   DOI
3 Jang, S.-H., Lim, J.-G., Kim, B.-J. and Hong, J.-M., 2015, Adaptive Speed Slicing, Proceedings of the Society of CAD/CAM Engineers Conference, pp.203-210.
4 Musialski, P., Auzinger, T., Birsak, M., Wimmer, M. and Kobbelt, L., 2015, Reduced-order Shape Optimization Using Offset Surfaces, ACM Trans. Graph., 34(4), pp.102.
5 Song, P., Deng, B., Wang, Z., Dong, Z., Li, W., Fu, C.W. and Liu, L., 2016, CofiFab: Coarse-to-fine Fabrication of Large 3D Objects, ACM Transactions on Graphics (TOG), 35(4), pp.45.
6 Wang, W.M., Zanni, C. and Kobbelt, L., 2016, Improved Surface Quality in 3D Printing by Optimizing the Printing Direction, In Computer Graphics Forum, 35(2), pp.59-70.   DOI
7 Margaret Carney, 2008, Lithophanes, Schiffer Publising.
8 Cura manual, http://ultimaker.com/en/resources/manuals
9 Reprap-dev Accelerating While Extruding Print Quality, http://reprap.org/pipermail/reprap-dev/2011-May/003323.html
10 Yuan, M., 2014, Additive Manufacturing of Laser Sintered Polyamide Optically Translucent Parts, The University of Texas, Austin, TX.
11 Yuan, M. and Bourell, D., 2013, Fundamental Issues for Additive Manufacturing of Lithophanes, International Conference of Advanced Research in Virtual and Rapid Prototyping, CRC Press, pp.89-93.
12 Ahn, S., Lee, C.S. and Felong, W., 2004, Development of Translucent FDM Parts by Post-processing, Rapid Prototyping Journal, 10(4), pp.218-224.
13 Suwanprateeb, F. and Suwanpreuk, W., 2009, Development of Translucent and Strong Three Dimensional Printing Models, Rapid Prototyping Journal, 15(1), pp.52-58.   DOI
14 Bikas, H., Stavropoulos, P. and Chryssolouris, G., 2016, Additive Manufacturing Methods and Modelling Approaches: A Critical Review, The International Journal of Advanced Manufacturing Technology, 83(1-4), pp.389-405.   DOI
15 Mohan Pandey, P., Venkata Reddy, N. and Dhande, S.G., 2003, Slicing Procedures in Layered Manufacturing: A Review, Rapid Prototyping Journal, 9(5), pp.274-288.   DOI
16 Sabourin, E., Houser, S.A. and Helge Bohn, J., 1996, Adaptive Slicing Using Stepwise Uniform Refinement, Rapid Prototyping Journal, 2(4), pp.20-26.   DOI
17 Bellini, A., Guceri, S. and Bertoldi, M., 2004, Liquefier Dynamics in Fused Deposition, Journal of Manufacturing Science and Engineering, 126(2), pp.237-246.   DOI
18 Turner, B.N. and Gold, S.A. 2015. A Review of Melt Extrusion Additive Manufacturing Processes: II. Materials, Dimensional Accuracy, and Surface Roughness, Rapid Prototyping Journal, 21(3), pp.250-261.   DOI
19 Dolenc, A. and Makela, I., 1994, Slicing Procedures for Layered Manufacturing Techniques, Computer-Aided Design, 26(2), pp.119-126.   DOI
20 Tyberg, J. and Bohn, J.H., 1999, FDM Systems and Local Adaptive Slicing, Materials & Design, 20(2), pp.77-82.   DOI
21 Tyberg, J.T., 1998, Local Adaptive Slicing for Layered Manufacturing, M.S. Thesis, Virginia Polytechnic Institute and State University, Blackburg, VA.
22 Tyberg, J. and Helge Bohn, J., 1998, Local Adaptive Slicing, Rapid Prototyping Journal, 4(3), pp.118-127.   DOI
23 Sabourin, E., Houser, S.A. and Helge Bohn, J., 1997, Accurate Exterior, Fast Interior Layered Manufacturing, Rapid Prototyping Journal, 3(2), pp.44-52.   DOI
24 Mani, K., Kulkarni, P. and Dutta, D., 1999, Region-based Adaptive Slicing, Computer-Aided Design, 31(5), pp.317-333.   DOI
25 Blum, H., 1964, A Transformation for Extracting New Descriptions of Shape, Symposium on Models for the Perception of Speech and Visual Form, Cambridge, MA: M.I.T. Press.
26 Gursoy, H.N. and Patrikalakis, N.M., 1992. An Automatic Coarse and Fine Surface Mesh Generation Scheme Based on Medial Axis Transform: Part I Algorithms, Engineering with Computers, 8(3), pp.121-137.   DOI
27 Agarwala, M.K., Jamalabad, V.R., Langrana, N.A., Safari, A., Whalen, P.J. and Danforth, S.C., 1996, Structural Quality of Parts Processed by Fused Deposition. Rapid Prototyping Journal, 2(4), pp.4-19.   DOI
28 Held, M., 1991, On the Computational Geometry of Pocket Machining, Springer Science & Business Media.
29 Preparata, F.P. and Shamos, M., 2012, Computational Geometry: An Introduction, Springer Science & Business Media.
30 Toussaint, G.T., 1980, Pattern Recognition and Geometrical Complexity, In Proceedings of the 5th International Conference on Pattern Recognition, 334, pp.347.