• Title/Summary/Keyword: Furnace Analysis

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A Fundamental Study on the Development of Soil Stabilization Materials for Soil Mixing Method using Vietnam Fly Ash and Blast Furnace Slag (베트남 플라이애시 및 고로슬래그를 활용한 지반혼합공법용 지반안정재 개발을 위한 기초연구)

  • Jae-Hyun, Park;Wan-Gyu, Yoo;Se-Gwan, Seo;Kwang-Wu, Lee
    • Journal of the Korean Geosynthetics Society
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    • v.21 no.4
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    • pp.111-121
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    • 2022
  • It has been reported that current amount of coal ash remains almost 100 million tons and 5.85 million tons of blast furnace slag are generated annually in Vietnam. Vietnam government has encouraged the industries to increase the use of coal ash and blast furnace slag as construction materials as well as in cement production institutionally. However, limited can be applied in the construction field yet. Therefore, in this study, basic performance analysis on five different kinds of fly ash from Vietnam was conducted. In addition, the performances of blast furnace slags generated in Vietnam and Korea were compared and evaluated. Soil stabilizer compressive strength test and solidified soil unconfined compressive strength test were conducted as the basic data for the development of soil stabilizer applied to the soil mixing method using fly ash and blast furnace slag generated in Vietnam. The results showed that the Vietnamese fly ash and blast furnace slag can be used as the raw materials for soil stabilization and improvement.

Enhancement of combustion efficiency of a air-cooled combustor system with single F.D. Fan Using CFD (전산유체역학을 이용한 단일 송풍기가 적용된 공냉식 연소설비의 효율개선)

  • Kim, Min-Choul;Shon, Byung-Hyun;Lee, Jae-Jeong;Park, Hung-Suck
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.460-468
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    • 2021
  • This study investigated the enhanced combustion efficiency of an "air-cooled combustion system" with single F.D. fan, and performed a numerical analysis for the operation and design conditions to increase the combustion efficiency. The combustion efficiency in an actual combustor was compared before and after the structure modification. Numerical analysis for application of a single fan revealed the difficulty of forming a turbulence for circular combustion conditions. This is because the supply ratio of combustion air supplied into 2 flow paths becomes irregular in the combustion furnace due to a change in friction force and pressure in each flow path. Subsequently, two methods of supplying air into the combustion furnace were analyzed numerically to obtain the optimal combustion conditions of an air-cooled combustion system. The first method involved injecting the preheated combustion air after a 180~360 degree rotation from the outer wall, whereas in the second method, the combustion air was injected into the combustion furnace in a tangential direction after primary heat exchange outside the combustion furnace, by applying a rotatable vane structure in the combustion furnace. Results reveal that application of a single F.D. fan to the air injection into a rotatable combustion furnace is desirable for optimization of the combustion conditions for applying a duct structure having a dual cooling wall for the cooling of the outer wall of the combustion furnace, and for maintaining perfect mixing in the combustion furnace. We therefore confirmed enhanced combustion efficiency by comparing the actual combustion efficiency before and after structure modification.

Quality Increase of Mortar that Uses Cyclic Aggregate and Blast Furnace Slag Due To Changes in Desulfurized Plaster Processing Method (탈황석고의 처리방법 변화에 따른 순환골재와 고로슬래그를 사용한 모르타르의 품질향상)

  • Song, Yuan-Lou;Park, Yong-Jun;Lee, Myung-Ho;Lee, Dong-Yun;Jo, Man-Ki;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.57-58
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    • 2015
  • In this research the processing method of Desulfurized Plaster is changed to cyclotomy, 0.3mm sieve analysis and 500℃ heat exposure, and by changing the mix rate of the binding agent to 0~20%, it was applied to mortar that used cyclic aggregate and blast furnace slag for testing. The test results showed that the flow decreased in the order of cyclotomy, high heat exposure, and sieve analysis according to the mix rate of FGD, and while the air volume decreased for cyclotomy, it was shown to have almost no effect on sieve analysis and high heat exposure. The setting time accelerated as the mixing rate of FGD increased, and the compression strength increased as the mixing rate of FGD increased and especially showed a high trend with cyclotomy and sieve analysis.

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Materials Analysis of Furnace Wall Excavated from Songdu-ri Site in Jincheon, Chungbuk (충북 진천 송두리 유적 출토 노벽의 재료과학적 분석)

  • Jang, Won Jin;Han, Min Su
    • Journal of Conservation Science
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    • v.36 no.5
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    • pp.421-429
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    • 2020
  • This study examined the manufacturing process of a furnace wall excavated from the Songdu-ri Site in Jincheon, and the difference in material composition between the 11 layers of the wall using physicochemical analyses. Based on microstructure observations, these layers could be largely divided into three groups: an undercalcined first layer, calcined second to ninth layer with evidences of partial heat, and non-fired soil layers from the tenth to the eleventh layer. Particle size analyses revealed that the fired layer constituted a relatively higher content of coarse sand than the non-fired layer. This difference was further confirmed by the results of the curvature coefficient analysis. An analysis of the constituent minerals showed similar overall XRD diffraction patterns between the different layers, but variations in the intensity of the low-temperature and high-temperature minerals. This indicates that the degree of heat was different. The thermal analysis results demonstrated that the heating peak of mullite was only reached in the first and second layers of the wall, thus implying these as the layers to be finally used. Consequently, no significant difference could be observed between the materials of the various layers of the wall. Thus, it can be suggested that the furnace wall was constructed using clay, which had a composition similar to that of the soil present in the area. However, the shape and characteristics of the constituent particles between the layers displayed partial variations, and it is possible that some external materials might have been added.

Analysis of Iron Production Technology of Army against Japanese through Slag from Saengsoegol Iron Production Site

  • Kim, Minjae;Chung, Kwangyong
    • Journal of Conservation Science
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    • v.35 no.4
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    • pp.317-329
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    • 2019
  • Slag was collected from the iron-producing furnace site in Saengsoegol, Baegun mountain, where iron was manufactured by a righteous army against Japan in the Gwangyang region; then, the iron-manufacturing technique of the early modern period was investigated through scientific analysis. In the microstructure analysis results of the selected samples, iron bloom was mainly observed together with magnetite and fayalite. In the component analysis results of the compounds, it was confirmed that the furnace was built by using gangue of alkali feldspar or plagioclase series, and the ironmaking work was performed at a high temperature of at least 1050℃, because mullite was identified together with cristobalite and hercynite. Based on the chemical composition, it was speculated that low-grade iron ores were used as raw materials, and it seemed that the yield was low, because the total Fe content of the smelting slag samples was 37.72-49.93%. It was difficult to confirm whether a slag former was used, and it seemed that materials easily obtained nearby were used when the furnace was built, without considering the corrosion resistance. It appeared that the ironmaking work was performed at the Gwangyang Saengsoegol iron-producing furnace based on the direct ironmaking method in an environment that could escape the vigilance of the Japanese Empire to produce weapons that would be used for the resistance against Japan. It seemed that there was neither an advanced ironware production system nor a mass production system, and small-scale works were performed in short periods of time.

The Comparative Analysis of Numerical and Experimental Results for Prediction of Workpiece Temperature in the Commercial Reheating Furnace (상용급 재가열로에서 소재 온도 예측을 위한 해석과 실험 결과의 비교 분석)

  • Lee, Chunsik;Lee, Jae Yong;Ryu, BoHyun;Rhim, DongRyul
    • Journal of the Korean Institute of Gas
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    • v.23 no.4
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    • pp.74-79
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    • 2019
  • Specially designed test material was used for workpiece temperature measurement in the commercial reheating furnace and a linearized thermal model was applied for real time temperature prediction. The applied furnace is a walking beam type and specification of the workpiece is a STS302 which is 160mm in width, 160mm in height and 8100mm in length. Also six thermocouples were installed in width, height and length direction for temperature measurement. Ambient temperature in the furnace was raised to 1265 Celsius degrees and it took about 2.5 hours from loading to discharging of the workpiece. As a result of the experiment, temperature of the workpiece at discharge was 1257 Celsius degrees on the average in the range of 1256 to 1259 Celsius degrees, and predicted average temperature through the thermal model was 1251 Celsius degrees. Therefore, the deviation of the analysis and test results is about 6 degrees, which is within the range of 10 degrees required by the industry.

Performance Evaluation of Natural Jute Fiber Reinforced Recycled Coarse Aggregate Concrete Using Response Surface Method (반응표면 분석법을 이용한 천연마섬유보강 순환굵은골재 콘크리트의 성능 평가)

  • Jeon, Ji Hong;Kim, Hwang Hee;Kim, Chun Soo;Yoo, Sung Yeol;Park, Chan Gi
    • Journal of The Korean Society of Agricultural Engineers
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    • v.56 no.4
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    • pp.21-28
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    • 2014
  • In this study, evaluated ware the strength and durability of the vegetated water purification channel concrete to which recycled aggregates, hawang-toh and jute were applied. Box-Behnken method of response surface analysis in statistics was applied to the experimental design. Experimental variables are as follows, recycled coarse aggregates, hawang-toh, blast-furnace slag and jute fiber. In the experiment, conducted were the tests of compressive strength, chloride ion penetration, abrasion resistance and impact resistance the replacement rate effects of the recycled aggregates, blast-furnace slag and hwang-toh on the performance of vegetated water purification channel concrete were analyzed by using the response surface analysis method on the basis of the experimental results. In addition, an optimum mixing ratio of vegetated water purification channel concrete was determined by using the experimental results. The optimum mixing ratio was determined to be in 10.0% recycled coarse aggregates, 60.0% blast-furnace slag, 10.1% hwang-toh and 0.16% jute fiber. The compressive strength, chloride ion penetration, abrasion rate, and impact number of fracture test results of the optimum mixing ratio were 24.1 MPa, 999 coulombs, 10.30 g/mm3, and 20 number, respectively.

Blast Furnace Slag Powder High Volume Substitution Mortar Quality Increase Due To Changes in Desulfurized Plaster Processing Method (탈황석고의 처리방법 변화에 의한 고로슬래그 미분말 다량 치환 모르타르의 품질향상)

  • Song, Yuan-Lou;Park, Yong-Jun;Kim, Sang-sup;Lee, Dong-Yun;Jang, Duk-Bae;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.55-56
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    • 2015
  • In this research the processing method of Desulfurized Plaster is changed to cyclotomy, 0.3mm sieve analysis and 500℃ heat exposure, and by changing the mix rate of the binding agent to 0~20%, it was applied to mortar that used natural aggregate and blast furnace slag for testing. The test results showed that the sieve analysis and high heat exposure of the flow and air volume increased according to the increase of mixing rate of FGD while the cyclotomy decreased. The setting time accelerated as the mixing rate of FGD increased, and the compression strength increased to its maximum when the mixing rate of FGD was right around 10%, and especially showed a high trend with cyclotomy and sieve analysis.

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Study on the properties of aluminum nitride sintered using an induction furnace without sintering additives (소결조제 없이 유도가열로를 이용해 소결된 질화알루미늄의 특성 연구)

  • Hyo Min Choi;Kyung-Pil Yin;Jong-Won Yoon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.34 no.3
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    • pp.98-102
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    • 2024
  • In this study, the crystal characteristics of commercial AlN powders with sizes of "㎛" and "nm" were selected through XRD analysis and then sintered at different temperatures through an induction heating furnace to investigate the optimized sintering temperature and physical properties. The sintering temperature was 1,500, 1,700, and 1,900℃ in the N2 atmosphere, and the optimized sintering temperature conditions were established for the sintered AlN pellets using SEM, XRD, and Raman analysis. Additionally, impedance analysis was performed to confirm the electrical properties of the optimized AlN pellet without sintering additives.

Feasibility Analysis of Rapid Quality Evaluation Method for Blast Furnace Slag Using Hydrometer (Hydrometer를 이용한 고로슬래그 미분말의 분말도 품질 신속평가 가능성 분석)

  • Han, Cheon-Goo;Joo, Eun-Hui
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.43-49
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    • 2018
  • The aim of the research is to analyze the feasibility of rapid quality evaluation method for blast furnace slag using hydrometer based on the former research of the prediction method for concrete compressive strength using hydrometer. Using this method, it is expected to provide a new application for blast furnace slag quality evaluation easily and rapidly during the receiving inspection. According to the experimental results, the settling time period of hydrometer was delayed with increased fineness of blast furnace slag. By using the regression equation of y = 198 120 x - 193 936(R=0.9398) obtained from the correlation between density of suspension at three minutes and fineness, it was possible to evaluate the quality of blast furnace slag fineness rapidly. Therefore, for ready-mixed concrete receiving inspection, the suggested method can be used as a cheap, a simple, and a rapid inspection method.