• Title/Summary/Keyword: Fume

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Corrosion Analysis of Ni alloy according to the type of molten metal (용융아연도금욕에 적용되는 용탕에 따른 Ni합금의 부식성 분석)

  • Baek, Min-Sook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.459-463
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    • 2017
  • Hot dip galvanizing in the steel plant is one of the most widely used methods for preventing the corrosion of steel materials including structures, steel sheets, and materials for industrial facilities. While hot dip galvanizing has the advantage of stability and economic feasibility, it has difficulty in repairing equipment and maintaining the facilities due to high-temperature oxidation caused by Zn Fume where molten zinc used in the open spaces. Currently, SM45C (carbon steel plate for mechanical structure, KS standard) is used for the equipment. If a part of the equipment is resistant to high temperature and Zn fume, it is expected to improve equipment life and performance. In this study, the manufactured Ni alloy was tested for its corrosion resistance against Zn fume when it was used in the hot dip galvanizing equipment in the steel plant. Two kinds of materials currently used in the equipment, new Ni alloy and Inconel(typical corrosion-resistant Ni alloy), were selected as the reference groups. Two kinds of molten metal were used to confirm the corrosion of each alloy according to the molten metal. Zn fume was generated by bubbling Ar gas from molten Zn in a furnace($500{\sim}700^{\circ}C$) and the samples were analyzed after 30 days. After 30 days, the specimens were taken out, the oxide layer on the surface was confirmed with an optical microscope and SEM, and the corrosion was confirmed using a potentiodynamic polarization test. Corrosion depends on the type of molten metal.

Corrosion Analysis of Materials by High Temperature and Zn Fume (고온 및 Zn Fume에 의한 소재들의 부식성 분석)

  • Baek, Min Sook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.5
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    • pp.551-556
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    • 2018
  • The material normally used in hot dip galvanizing facilities is SM45C (carbon steel for mechanical structure, KS standard), mainly because of its price. During this process, the oxidation of the plating facility occurs due to the heat of the Zn fumes coming from the molten zinc. Since the cycle time of the current facilities is 6 months, much time and money are wasted. In this study, the corrosive properties of various materials (Inconel625, STS304, SM45C) were investigated by oxidation in a high temperature and Zn fumes environment. The possibility of applying the hot-dip galvanizing equipment was investigated for each material. The Zn fumes were generated by directly bubbling Ar gas into Zn molten metal in a 650 degree furnace. High-temperature, Zn fumes corrosion was conducted for 30 days. The sample was removed after 30 days and the oxidation of the surface was confirmed with EDS and SEM, and the corrosion properties were examined using potentiodynamic polarization tests.

Experimental Study on the Strength Improvement and the Long Term Durability of Shotcrete mixed Micro-Silica Fume (실리카 흄을 혼입한 숏크리트의 강도증진과 장기내구특성에 관한 실험적 연구)

  • Ma, Sang-Joon;Kim, Dong-Min;Jang, Phil-Sung;Choi, Jae-Seok
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.2
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    • pp.165-182
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    • 2006
  • In this study, field test was performed to investigate the strength-improvement effect of shotcrete mixed Micro-silica fume and shotcrete quality was estimated by EFNARC standard. Deterioration test combined the Freezing-thawing and Carbonation was also performed in order to investigate a long-term durability of high-strength shotcrete. As a result of test, the compressive strength of shotcrete using Micro-silica fume was 45.2~55.8MPa and flexible strength was 5.01~6.66MPa, so a promotion ratio of strength was 37~79%, 17~61% respectively. And the strength-improvement effect of strength by silica fume addition ratio of 7.5~10% for cement mass was more superior to the others. Due to relative dynamic modulus, mass decrease rate and carbonation progress of shotcrete mixed Micro-silica fume, it was especially realized that Micro-silica fume reduced deterioration caused by steel fiber and improved a long-term durability of shotcrete.

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An Experimental Study on the Effect on Strength and Internal Structure for UHPC by Silics Fume Replacement Ratio (실리카 퓸의 첨가량에 따른 UHPC의 강도와 내부조직에 미치는 영향에 관한 실험적 연구)

  • Park, Jung-Jun;Kang, Su-Tae;Ryu, Gum-Sung;Koh, Gyung-Taek;Kim, Sung-Wook;Lee, Jang-Hwa
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.765-768
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    • 2008
  • Silica fume is a very important gradient in UHPC(Ultra High Performance Concrete) and its amount is normally over 25% of cement(wt.%). But we surely need to comprehend the influence of the amount of silica fume on the UHPC. In this paper, it was investigated how the amount of silica fume influence on the properties such as fluidity, compressive strength, elastic modulus, and flexural strength. Furthermore, it was examined the internal micro structure on UHPC through the test of SEM and MIP. In results, If we properly use silica fume in UHPC, fluidity and strength of UHPC was increased. It can be ascertained through the test of MIP that silica fume effectively increased density of UHPC by posolanic reaction and acting as filler. Especially, In case of Cement to silica fume ratio$0.1{\sim}0.25%$, we can be concluded that UHPC has similar to mechanical property.

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Microstructural Investigation on the Deterioration of Silica Fume Blended Cement Matrix Under Magnesium Sulfate Attack (황산마그네슘 침식을 받은 실리카 퓸 혼합 시멘트 경화체의 성능저하에 대한 미세구조적 관찰)

  • Lee, Seung-Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.6
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    • pp.55-62
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    • 2008
  • This paper reports the effect of replacement levels of silica fume on the resistance to magnesium sulfate attack. Mortar specimens incorporating silica fume were exposed to 5% magnesium sulfate solution for 360 days at ambient temperature. The main variable was the replacement levels of silica fume(0, 5, 10 and 15% of cement by mass). The resistance of mortar specimens incorporating silica fume against magnesium sulfate attack was regularly monitored by measuring compressive strength and expansion. In addition, in order to investigate the reactants formed by magnesium sulfate attack, various instrumental analyses such as XRD, SEM and DSC were used. Results demonstrated that the formation of gypsum, thaumasite and brucite led to a significant deterioration due to magnesium sulfate attack in cement matrix incorporating silica fume.