• Title/Summary/Keyword: Fuel pressure control

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A Study on Optimal Design of Direct Needle-driven Piezo Injector for Accomplishing Injection Pressure of 1800 bar (분사압력 1800 bar 실현을 위한 직접 니들구동방식 피에조 인젝터 설계 최적화 연구)

  • Han, Sangik;Kim, Juhwan;Ji, Hyungsun;Go, Junchae;Kim, Jinsu;Lee, Jinwook
    • Journal of ILASS-Korea
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    • v.21 no.3
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    • pp.121-129
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    • 2016
  • The advantages of the common rail fuel injection system architecture have been recognized since the development of the diesel engine. In common rail systems, a high-pressure pump stores a reservoir of fuel at high pressure up to and above 2000 bar. And solenoid or piezoelectric valves make possible fine electronic control over the fuel injection time and quantity, and the higher pressure that the common rail technology makes available provides better fuel atomization. In this study, the direct needle-driven piezo injector was investigated for accomplishing injection pressure of 1800 bar by optimal design by simplification of component and changing number of springs and plates of DPI. It was found that a direct needle-driven piezo injection system features the prototype DPI for passenger vehicle to operate at 1800 bar of injection pressure.

A Study on the Control of a Constant Pressure Fuel Injection System Using Solenoid (솔레노이드를 사용한 정압 연료분사 장치의 제어에 관한 연구)

  • 윤수한;이중순;김현지;배종용;하종률
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.229-237
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    • 1996
  • For the practical use of a fuel injection system using solenoid, some mechanical and electrical problems should be explicitly analyzed. In our study, we have investigated these problems experimentally and have improved such that a solenoid driving circuit is liable to establish a fast reponse and a precise control of injection quantity. This proposed fuel injecton system is capable to control equivalence ratio from low level to high level. Therefore, we expect that this proposed system should be applicable to an actual engine.

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DC/DC Converter Design for 7kW Fuel Cell (7kW 연료전지용 DC/DC 컨버터 설계)

  • Kim, Ga-In;Shin, Min-Ho;Lee, Jung-Hyo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.2
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    • pp.150-156
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    • 2022
  • This study proposes a design method of fuel cell DC/DC converter using in 5-ton forklift. For efficient hydrogen usage, targeted fuel cell system recirculates discarded hydrogen after fuel cell reaction. Recirculating hydrogen contains much impurities that reduces output power, increasing pressure that can damage the internal fuel cell reaction system. The proposed DC/DC converter effectively converts fuel cell power considering the voltage drop rate to reflect the recirculating hydrogen. Then, frequency control method is used to regulate the current ripple amount for battery and fuel cell hybrid configuration. Proposed power converter system design and control methods are verified in a practical fuel cell system that implements recirculating hydrogen.

Development of a measurement device of water level at the bottom of fuel tanks using an optical cable sensor

  • Kim, Hiesik;Lee, Byoungsuk
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.95.1-95
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    • 2002
  • <1. New level meter inside the fuel tank> Ultrasound level sensors are widely applied as level meters of liquid tank. Measurement instrument of level between water and fuel is developed. Since the fuel is inflammable, the sensor system doesn't allow to include any electric circuit inside the fuel tank. The optical cable sensor can satisfy this explosive condition. The measurement method with ultrasonic sensor is attached on the tank wall or tank manhole lid. The pressure sensor can't be applied inside the gasoline fuel tank. An ultra-sonic sensor doesn't detect a enough signal reflected from water level deep under gasoline fuel. The pressure sensor is difficult to measure the height o...

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Cycle Simulation for the Performance Prediction of a High Pressure Unit Injection System of a Diesel Engine (디젤엔진용 고압분사 유닛인젝터의 성능예측을 위한 사이클 시뮬레이션)

  • 김철호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.1
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    • pp.63-74
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    • 2001
  • In this study, a cycle simulation program of a Unit-Injection(UI) system was developed to estimate the injection performance of newly designed injection system. A fundamental theory of the simulation program is based on the conservation law of mass. Loss of fuel mass in the system due to leakage, compressibility effect of the liquid fuel and friction loss in the control volume was considered in the algorithm f the program. For the evaluation of the simulation program developed, the experimental result which was offered by the Technical Research Center of Doowon Precision Industry Co. was incorporated. Two main parameters; the maximum pressure in the plunger chamber and total fuel mass(kg) injected into the engine cylinder per cycle, were measured and compared with the simulation results. It was found that the maximum error rate of the simulation result to the experimental output was less than 3% in the rated rotational speed (rpm) range of the plunger cam.

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Combustion Pressure Monitoring System for Engine Control; By Simultaneous and Continuous Measuring of All Cylinders

  • Mihara, Y.;Maruyama, Y.;Okada, Y.;Kido, H.;Nishida, O.;Fujita, H.;Ito, M.
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.2
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    • pp.269-276
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    • 2004
  • A marine diesel engine should realize optimal efficiency operation while reducing NOx. Fuel injection systems by electronic control can become effective means for that. Although it would be able to get more precise engine control compared to the mechanical injection system, it needs some accurate and instant information in order to bring its ability into full play while sailing on the sea. Very important information of them is shaft torque and continuous combustion pressure of all cylinders. The system presented in this report can deliver those data.

Reliability Design Using FMEA for Pressure Control Regulator of Aircraft Fuel System (항공기용 연료계통 압력조절밸브의 FMEA를 적용한 신뢰성 설계)

  • Bae, Bo-Young;Lee, Jae-Woo;Byun, Yung-Hwan
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.1
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    • pp.24-28
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    • 2009
  • The reliability assessment is performed for Pressure Control Regulator of Aircraft Fuel System using reliability procedure which consists of the reliability analysis and the Failure Modes and Effects Analysis(FMEA). The target reliability as MTBF(Mean Time Between Failure) is set to 5000hr. During the reliability analysis process, the system is categorized by Work Breakdown Structure(WBS) up to level 3, and a reliability structure is defined by schematics of the system. Since the components and parts that have been collected through EPRD/NPRD. The predicted reliability to meet mission requirements and operating conditions is estimated as 4375.9hr. To accomplish the target reliability, the components and parts with high RPN have been identified and changed by analyzing the potential failure modes and effects. By changing the configuration design of components and parts with high-risk, the design is satisfied target reliability.

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Effects of Premixed Fuel and EGR on the Combustion and Emissions Characteristics of HCCI Diesel Engine (HCCI디젤엔진의 연소 및 배기 특성에 미치는 예혼합 연료와 EGR의 영향)

  • Yoon, Young-Hoon;Kim, Dae-Sik;Lee, Chang-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.9 s.240
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    • pp.1006-1012
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    • 2005
  • The effects of premixed fuels(diesel or n-heptane) and exhaust gas recirculation on combustion and exhaust emission characteristics in a DI diesel engine were experimentally investigated. To improve homogeneity of fuel-air mixture in the conventional diesel engine, the premixed fuel is injected by high pressure(5.5 MPa) into the premixing chamber prior to engine cylinder, And several additional systems such as an EGR system, air heating system and back pressure control system were equipped in the DI diesel engine. The results showed that premixed fuel-air mixture undergoes typical HCCI combustion prior to the combustion of DI diesel fuel. The ignition timing of HCCI combustion is delayed by application of EGR, and it also shows that HCCI combustion can be controlled by an EGR.

Sensitivity Analysis on Design Parameters of the Fuel Injector for CRDI Engines (커먼레일용 연료분사 인젝터의 설계변수에 대한 민감도 분석)

  • Jang, Joo-Sup;Yoon, Young-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.5
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    • pp.107-114
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    • 2009
  • A Common-Rail Direct Injection (CRDI) system for high speed diesel engines was developed to meet reductions of noise and vibration, emission regulations. High pressure in the common rail with electric control allows the fuel quantity and injection timing to be optimized and controlled throughout a wide range of engine velocity and load conditions. In this study, CRDI system analysis model which includes fuel and mechanical systems was developed using commercial software, AMESim in order to predict characteristics for various fuel injection components. The parameter sensitivity analysis such as throttle size, injection rate, plunger displacement, supply pressure of fuel injection for system design are carried out.

A Study on the Hydraulic Pump/Motor Control in the Flywheel Hybrid Vehicle

  • Oh, Boem-Sueng;Ahn, Kyoung-Kwan;Cho, Yong-Rae
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.307-311
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    • 2004
  • In this study, a novel hybrid vehicle is proposed. The vehicle has a flywheel-engine hybrid system. Flywheels are more effective as energy charge systems than electric batteries in a respect of output power density. However, transmissions to effectively drive flywheels are very complex systems such as CVTs (Continuously Variable Transmissions). In the proposed hybrid vehicle, Constant Pressure System is employed, which is hydraulic power transmission. Using Constant Pressure Systems, hydraulic CVTs are easily realized with variable displacement pumps/motors. In this paper, firstly, the proposed flywheel hybrid vehicle making use of Constant Pressure System is described. Secondly, fuel consumption characteristics of the flywheel hybrid vehicle are experimentally examined with the stationary test facility, which employs a flywheel as a load emulating vehicle inertia. Finally, the experimental results and discussions are described. Fuel consumption of 26km/L is expected for 10 mode driving schedule with vehicle mass of 1500kg.

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