• Tribology and Lubricants
• /
• v.36 no.4
• /
• pp.199-206
• /
• 2020

CoCr-based alloys have been developed as wear-resistant materials owing to their excellent mechanical properties and strong wear resistance. The purpose of this study is to experimentally assess the frictional and wear characteristics of CoCr-based alloys slid against two different counter materials subjected to various normal forces to determine the expansion applicability of CoCr-based alloys. CoCrMo and CoCr alloys were selected as the target materials and NiCr and NiCrB alloys as counter materials. Experimental tests were performed using a pin-on-reciprocating plate tribo-tester under dry lubrication. Before performing the tests, the surface of the specimens was observed through confocal microscopy and the hardness was measured using a micro-Vickers hardness tester. The wear volume of the plate was calculated at the end of the tests using confocal microscope data, and the wear rate was quantitatively obtained based on Archard's wear law. From the results, the wear rates of the CoCrMo specimens that slid against NiCr and NiCrB are 7.69 × 10^-6 ㎣/Nm and 5.26 × 10^-6 ㎣/Nm, respectively. The wear rates of the CoCr specimens that slid against NiCr and NiCrB were higher than those of the CoCrMo specimens by factors of approximately 4 and 8, respectively. The CoCrMo specimens further exhibited lower friction characteristics than the CoCr specimens. The findings of this study will be useful for expanded applications of CoCr-based alloys as wear-resistant materials for various mechanical parts.

• Korean Journal of Materials Research
• /
• v.20 no.11
• /
• pp.570-574
• /
• 2010

A diamond-like carbon (DLC) film deposited on a WC disk was investigated to improve disk wear resistance for injection molding of zirconia optical ferrule. The deposition of DLC films was performed using the filtered vacuum arc ion plating (FV-AIP) system with a graphite target. The coating processing was controlled with different deposition times and the other conditions for coating, such as input power, working pressure, substrate temperature, gas flow, and bias voltage, were fixed. The coating layers of DLC were characterized using FE-SEM, AFM, and Raman spectrometry; the mechanical properties were investigated with a scratch tester and a nano-indenter. The friction coefficient of the DLC coated on the WC was obtained using a pin-on-disk, according to the ASTM G163-99. The thickness of DLC films coated for 20 min. and 60 min. was about 750 nm and 300 nm, respectively. The surface roughness of DLC films coated for 60 min. was 5.9 nm. The Raman spectrum revealed that the G peak of DLC film was composed of $sp^3$ amorphous carbon bonds. The critical load (Lc) of DLC film obtained with the scratch tester was 14.6 N. The hardness and elastic modulus of DLC measured with the nano-indenter were 36.9 GPa and 585.5 GPa, respectively. The friction coefficient of DLC coated on WC decreased from 0.2 to 0.01. The wear property of DLC coated on WC was enhanced by a factor of 20.

• Journal of Ocean Engineering and Technology
• /
• v.25 no.6
• /
• pp.60-65
• /
• 2011

A low temperature plasma carburizing process was performed on AISI 316L austenitic stainless steel to achieve an enhancement of the surface hardness without degradation of its corrosion resistance. Attempts were made to investigate the influence of the processing temperatures on the surface hardened layer during low temperature plasma carburizing in order to obtain the optimum processing conditions. The expanded austenite (${\gamma}_c$) phase, which contains a high saturation of carbon (S phase), was formed on all of the treated surfaces. Precipitates of chromium carbides were detected in the hardened layer (C-enriched layer) only for the specimen treated at $550^{\circ}C$. The hardened layer thickness of ${\gamma}_c$ increased up to about $65{\mu}m$ with increasing treatment temperature. The surface hardness reached about 900 $HK_{0.05}$, which is about 4 times higher than that of the untreated sample (250 $HK_{0.05}$). A minor loss in corrosion resistance was observed for the specimens treated at temperatures of $300^{\circ}C{\sim}450^{\circ}C$ compared with untreated austenitic stainless steel. In particular, the precipitation of chromium carbides at $550^{\circ}C$ led to a significant decrease in the corrosion resistance. A diamond-like carbon (DLC) film coating was applied to improve the wear and friction properties of the S phase layer. The DLC film showed a low and stable friction coefficient value of about 0.1 compared with that of the carburized surface (about 0.45). The hardness and corrosion resistance of the S phase layer were further improved by the application of such a DLC film.

• Journal of the Korean Society for Precision Engineering
• /
• v.29 no.4
• /
• pp.409-416
• /
• 2012

Recently, surface modification technology is of importance to improve the wear resistance and the corrosive resistance for high accurate mechanical parts such as LM guide, Ball Screw and Roller Bearing etc., Those has generally featured on rolling contact mechanism to improve not only the wear and the friction, but also the accuracy and the corrosion performances. For surface modifications of high accurate mechanical parts, normally thermal spray, PVD, CVD and E.P. processes have been used with many materials such as DLC, raydent, W, Ni, Ti etc. Diamondlike carbon (DLC) films possess a combination of attractive properties and have been largely employed to modify the tribological behaviors such as friction, wear, corrosion, fretting fatigue, biocompatibility, etc. However, for rolling contact mechanism mechanical parts DLC films are needed to study for commercial benefit. Rolling contact mechanism has features on effects of cyclic motions and stresses, and also not simply sliding motions. The papers focused on the performance test of wear and corrosive resistance according to Me-DLC film thickness. And also, its thickness effect of wear analysis was carried out through the simulation of the maximum shear stress under the rolling contact surface. As the results, Me-DLC films have more potential to improve the wear resistance for high precision mechanical parts than raydent films.

• Tribology and Lubricants
• /
• v.33 no.4
• /
• pp.127-133
• /
• 2017

In order to characterize the adhesive properties and failure mechanisms of diamond-like carbon (DLC) films of two different thicknesses (130 nm and $1.2{\mu}m$), deposited by plasma-enhanced chemical vapor deposition on a Si substrate, scratch testing with a micro-indenter ($12.5{\mu}m$ tip radius) was performed under a linearly increasing load. These scratch tests were conducted under the same test conditions for both films. The critical load of each film was estimated from the scratch test results, based on a sharp increase in the coefficient of friction and a clear distinction of failure modes. The critical load was the basis for evaluating the adhesion strength of the films, and the $1.2{\mu}m-thick$ DLC film had superior adhesion strength. For better understanding of the failure modes, the following analyses were conducted: friction behavior and scratch tracks analysis using scanning electron microscopy, energy-dispersive spectroscopy, and 3-D profilometry. The scratch test results showed that failure modes were related to the thickness of the films. The 130 nm-thick DLC film underwent cohesive failure modes (cracks and chipping) before reaching to a gross failure stage. On the other hand, the thicker DLC film ($1.2{\mu}m-thick$) did not exhibit micro cracks before a sudden gross failure of the film together with the evidence of cracking and chipping of the Si substrate.

• Science of Emotion and Sensibility
• /
• v.14 no.2
• /
• pp.191-196
• /
• 2011

Fabric extraction force measured through nozzle tester reflects a comprehensive fabric handle. Nozzle tester takes advantage of low cost, and simple and fast operating procedure compared with KES system. The paper is to develop the semi-emprical equation for assessment of the fabric handle measured with nozzle tester on the basis of friction law. The variables considered in the equation arc fabric's frictional coefficient and drape coefficient which is determined in terms of fabric bending length and shear strain. The experiment of 12 different cotton and polyester fabrics and comparisons between experimental and theoretical results were conducted. Fabrics of high frictional coefficients, high bending length, and low shear strain showed high fabric handle forces (low handle values). The handle forces predicted from the equation agreed well with those measured, which indicates that the equation can be used to objectively evaluate fabric handle with respect to fabric's own properties and also provide an information for fabric design to improve the handle performance.

• Korean Journal of Materials Research
• /
• v.15 no.3
• /
• pp.149-154
• /
• 2005

Teflon like fluorocarbon thin films have been deposited on silicon and oxide molds as an antistiction layer for the hot embossing process by an inductively coupled plasma (ICP) chemical vapor deposition (CVD) method. The process was performed at $C_4F_8$ gas flow rate of 2 sccm and 30 W of plasma power as a function of substrate temperature. The thickness of film was measured by a spectroscopic ellipsometry. These films were left in a vacuum oven of 100, 200 and $300^{\circ}C$ for a week. The change of film thickness, contact angle and adhesion and friction force was measured before and after the thermal test. No degradation of film was observed when films were treated at $100^{\circ}C$. The heat treatment of films at 200 and $300^{\circ}C$ caused the reduction of contact angles and film thickness in both silicon and oxide samples. Higher adhesion and friction forces of films were also measured on films treated at higher temperatures than $100^{\circ}C$. No differences on film properties were found when films were deposited on either silicon or oxide. A 100 nm silicon template with 1 to $500\;{\mu}m$ patterns was used for the hot embossing process on $4.5\;{\mu}m$ thick PMMA spun coated silicon wafers. The antistiction layer of 10 nm was deposited on the silicon mold. No stiction or damages were found on PMMA surfaces even after 30 times of hot embossing at $200^{\circ}C$ and 10 kN.

• Journal of the Korean Geotechnical Society
• /
• v.19 no.6
• /
• pp.285-298
• /
• 2003

Shear properies of geosynthetic/geosynthetic and geosynthetic/soil interfaces which are widely met in landfill sites were evaluated from the inclined board tests. The inclined board testing apparatus is known to reproduce the shear behavior on the low normal stress most accurately. In this study, the friction angle of each interface was estimated and the tensile force mobilized at the geosynthetic was measured as well. The test results showed that the friction angle of each interface and the tensile force of the geosynthetics depended on the amount of normal stress, the type of the geosynthetics used, and the combinations of geosynthetics and soils. In addition, the sand/geotextile/geomembrane interface system was simulated in this study, and it was observed that the tensile force developed at the geomembrane decreased due to the protection effect of the geotextile located above the geomembrane. The test results of this research was compared with those of direct shear tests published, too. Finally, by comparing the measured tensile force of the geosynthetics when the initial displacement of the box occurs, when the slope is called as the critical slope, with suggested analytic solution, the accuracy of analytic solution and the applicability to design were identified.

• Composites Research
• /
• v.23 no.2
• /
• pp.10-16
• /
• 2010

$Al_2O_3$ fiber and SiC particle hybrid metal matrix composites (MMCs) were manufactured by squeeze casting method investigated for their tribological properties. The pin specimens had different ratios of fiber to particle content but their total weight fraction was constant at 20 wt. %. Tribological tests were performed with a pin-on-disk friction and wear tester. The investigation of the dry tribological characteristics of hybrid MMCs were carried out at room temperature and elevated temperature of$100^{\circ}C$ and$150^{\circ}C$. The morphologies of worn surfaces were examined by scanning electron microscope (SEM) to observe tribological characteristics and investigate wear behavior. The results revealed that the wear resistance improved with the content of SiCp increased of the planar random (PR) MMCs at room temperature. At the elevated temperature, it revealed that the wear resistance of normal (N) MMCs was superior to that of the PR-MMCs due to PR-fibers were easily pulled out holistically from the worn surface. Meanwhile, the coefficient of friction decreased with the temperature increasing.

• Steel and Composite Structures
• /
• v.35 no.1
• /
• pp.61-76
• /
• 2020

In this paper, the dynamic behaviour of an inclined functionally graded material (FGM) beam with different boundary conditions under a moving mass is investigated based on the first-order shear deformation theory (FSDT). The material properties vary continuously along the beam thickness based on the power-law distribution. The system of motion equations is derived by using Hamilton's principle. The finite element method (FEM) is adopted to develop a general solution procedure. The moving mass is considered on the top surface of the beam instead of supposing it on the mid-plane. In order to consider the Coriolis, centrifugal accelerations and the friction force, the contact force method is used. Moreover, the effects of boundary conditions, the moving mass velocity and various material distributions are studied. For verification of the present results, a comparative fundamental frequency analysis of an FGM beam is conducted and the dynamic transverse displacements of the homogeneous and FGM beams traversed by a moving mass are compared with those in the existing literature. There is a good accord in all compared cases. In this study for the first time in dynamic analysis of the inclined FGM beams, the Coriolis and centrifugal accelerations of the moving mass are taken into account, and it is observed that these accelerations can be ignored for the low-speeds of the moving mass. The new provided results for dynamics of the inclined FGM beams traversed by a moving mass can be significant for the scientific and engineering community in the area of FGM structures.