• Title/Summary/Keyword: Friction pad

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Synthesis of splinter-type and plate-type potassium titanate as reinforcements in brake pad for automobile (스플린터 및 판상형 티탄산칼륨염 합성 및 브레이크 보강재로서의 평가)

  • Kim, Sung-Hun;Kim, Jong-Young;Shim, Wooyoung;Lee, Jung Ju;Kwon, Sung Wook
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.6
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    • pp.329-337
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    • 2019
  • We synthesized potassium titanates having splinter and plate shape and evaluated frictional and wear properties of brake pad using them as reinforcements in friction materials. For splinter-shaped potassium titanates, potassium tetratitanate (K2O·4TiO2, PT4) with plate shape was prepared, then K ion of the titanate was leached by acid to make potassium hexatitanate (K2O·6TiO2, PT6), which was transformed to splinter-shaped PT6 by thermal treatment at 800℃. Plate-shaped potassium magnesium titanate (K0.8Mg0.4Ti1.6O4, PMT) was prepared by adding Mg in the potassium titanate using KCl as a flux. Using PT6 and PMT as reinforcements in friction materials of brake pad, we evaluated frictional and wear properties using 1/5-scale dynamometer. According to dynamometer test results, both reinforcements shows similar friction coefficient and fade & recovery behavior to conventional material and plate-shaped PMT exhibits higher wear resistance than splinter-shaped PT6.

Development of an Aircraft Hydraulic Brake Assembly with a Self-gap-adjuster (자동 간극 조절기를 갖는 항공기용 유압식 브레이크 조립체 개발)

  • Yi, Miseon;Song, Won-Jong;Kwon, Jun-Yong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.5
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    • pp.444-451
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    • 2020
  • This study was conducted to develop the hydraulic brake assembly for MUAV(Medium-altitude Unmanned Aerial Vehicle). The brake assembly has the self-gap adjuster which performs to maintain a constant gap between the piston and the disk, even if the friction pad wore down. The function of adjuster helps to keep the brake-reaction speed constant and prevent the unnecessary abrasion of the wear pad during the life of the brake assembly. The development of the aircraft hydraulic brake assembly with the self-gap-adjuster in this paper is the first ever in South Korea. The concept of the mechanism was defined and the formula which is necessary to calculate the friction force was set up in the paper. The tester was invented for the functional test and the proper operation of the self-gap-adjuster was confirmed through the test. Dynamo tests and flight tests were also carried out to verify the braking performance of the brake assembly.

Study on the phenomena of brake squeal noise in rail vehicle (전동차 브레이크 스퀼 소음 현상에 대한 연구)

  • Yang Yong-Joon;Kim Seong-Keol;Park Yeong-Il
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.405-410
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    • 2004
  • There are two types of noises in running the rail vehicle. The one is periodic by electric motors, dehumidifiers, and dusting machines. And the other is aperiodic squeal noise by the frictions between the wheels and the rail or the disks and pads. The periodic noises in rail vehicle have been reduced by changing DC motors to AC motors with silencers, and by improving the lubricants. However, almost nothing relating a periodic noise has been studied. In this paper, the experimental methods were applied to understand phenomena of the squeal noise, which was occurred by the friction variation due to aperiodic stick and slip with low repeatability in the process of dry friction of the disk and the pad when a rail vehicle was being braked. By the experimental acoustic test, it was found the specific frequencies relating the squeal noise. And by modal testing, it was measured the resonant frequencies in the disk and the pad-plate which were the components of the braking system, and in the whole braking system, and it was found the specific frequencies having the effects on the squeal noise.

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Effect of particulate contamination on the friction of wear of pico/nano-slider (오염입자가 pico/nano-slider의 마찰 마모에 미치는 영향)

  • ;Bharat Bhushan
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.24-33
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    • 2000
  • The effect of particulate contamination on friction and wear between a negative-pressure picoslider / tri-pad nanoslider and laser-textured disk was studied. Particles of different concentration were injected at the head-disk interface consisting of disks with various textures and slider types at different speed. Durability increased and coefficient of friction decreased as the disk speed increased in a contaminated environment. Frictional characteristics and durability in the data zone were better for those of the laser-textured zone. It was also found that durability of head-disk interface (HDI)decreased as the particle concentration increased. The interface durability with a picoslider was better than that with a nanoslider at any condition in a contaminated environment. Based on the test results, mechanisms were proposed to explain the reasons why durability with a picoslider was superior to that with a nanoslider.

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Analytical Model Development of Longitudinal Railway Vehicle (철도차량의 종방향 통합해석모델 검토 및 개발)

  • Kwak Jae-Ho;Choi Kyung-Jin;Shin Yu-Jeong
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.383-386
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    • 2005
  • An integrated analytical model which should have essential dynamics on the longitudinal railway vehicle is developed. The model consists of translational movement, rotational movement, brake actuator, adhesion force between rail and wheel, and brake friction force between wheel and pad. Thus, during the deceleration for stopping, a feedback controller controlling the brake cylinder pressure is designed to improve ride quality and to release friction problems. Through the developed model, the feasibility of controlling the cylinder pressure is verified for the better performances during braking.

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Effect of Particulate Contamination on the Friction and Wear of Pico/Nano-Slider (오염입자가 pico/nano-slider의 마찰 마모에 미치는 영향)

  • ;Bharat Bhushan
    • Tribology and Lubricants
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    • v.16 no.6
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    • pp.469-476
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    • 2000
  • The effect of particulate contamination on the friction and wear between a negative-pressure picoslider/tri-pad nanoslider and laser-textured disk was studied. Particles of different concentration were injected at the head-disk interface consisting of disks with various textures and slider types at different speed. Durability increased and coefficient of friction decreased as the disk speed increased in a contaminated environment. Frictional characteristics and durability in the data Bone were better than those in the laser-textured zone. It was also found that durability of head-disk interface (HDI) decreased as the particle concentration increased. The interface durability with a picoslider was better than that with a nanoslider at any condition in a contaminated environment. Based on the test results, mechanisms were proposed to explain the reasons why durability with a picoslider was superior to that with a nanoslider.

Linear Stability Analysis of a Rotating Disc Brake for Squeal Noise (회전 디스크 브레이크의 스퀼소음에 대한 선형안정성 연구)

  • Kang, Jae-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.10
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    • pp.1092-1098
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    • 2009
  • The squeal propensity of an automotive disc brake system is studied in the theoretical and computational manner. The rotating disc is in contact with two stationary pads and the nonlinear friction is engaged on the contact surface. The friction-coupled equations of motion are derived in the finite element(FE) of the actual brake disc and pad. From the general definition of friction force, the rotation and in-plane mode effects can be included properly in the brake squeal model. The eigenvalue sensitivity analysis and the mode shape visualization at squeal frequencies are also conducted for the detailed investigation. It is found that the squeal propensity is strongly influenced by rotation effect and the in-plane mode can be involved in squeal generation.

Wear Loss Presumption of Motorcycle Disk Brake Using Design of Experiment (실험계획법에 의한 이륜자동차 브레이크 디스크의 마멸량 예측)

  • Park, Gyu-Jung;Park, Heung-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.15-21
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    • 2007
  • The effect of manufacturing parameters on friction characteristics of motorcycle break system was studied using a disk-on-pad type friction tester. Such parameters conditions have an effect on the frictional factor such as number of ventilated disk hole, applied load, sliding speed, and sliding distance. However, it is difficult to know the mutual relation of these factors. In this study, the friction characteristics using design of experiment containing 4 elements were investigated for an optimal condition for the best motorcycle break system employing regression analysis method. From this study, the result was shown that the applied load in frictional factors was the most important, next to sliding speed, number of ventilated disk hole.

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Brake Squeal Noise Due to Disk Misalignment (디스크 정렬불량에 기인한 브레이크 스퀼소음)

  • Park, Ju-Pyo;Choi, Yeon-Sun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1690-1695
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    • 2003
  • In order to investigate the mechanism of brake squeal noise, the sound and vibration of an actua1 brake system were measured using a brake dynamometer. The experimental results show that disc run-out varies with brake line pressure and the factor of squeal generation is the run-out due to the misalignment of brake disk. A three degrees of freedom friction model is developed for the disk brake system where the run-out effect and nonlinear friction characteristic are considered. The results of numerical analysis of the model agree well with the experimental results. Also, the stability analysis of the model was performed to predict the generation of brake squeal due to the design parameter modification of brake systems. The results show that the squeal generation depends on the nm-out rather than the friction characteristic between the pad and the disk of brake.

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Manufacturing Parameters Affecting Physical Properties and Tribological Behavior of Brake Linings (마찰재의 물성 및 트라이볼로지 특성에 영향을 미치는 주요 성형인자)

  • Kim, Seong-Jin;Kim, Kwang-Seok;Jang, Ho
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.127-132
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    • 2002
  • The Taguchi method, a robust experimental design, was used to optimize manufacturing parameters of a brake lining during hot pressing and heat treatment. A friction material containing 15 ingredients was employed fur this experiment and friction and wear tests were carried out by using a pad-on-disk type tribotester. Sixteen brake linings with different manufacturing conditions were examined according to a parameter design. From the results of the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA), the cause and effect of the manufacturing parameters on physical properties (hardness and porosity) and friction and wear characteristics of brake linings was obtained.