• 제목/요약/키워드: Friction characteristics

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A Study on Friction Characteristics According to Micro-dimple Patterns (마이크로 딤플 패턴에 따른 마찰특성에 관한 연구)

  • Hwang, Nam-Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • 제14권3호
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    • pp.124-130
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    • 2015
  • The purpose of this study is to investigate friction characteristics according to micro-dimple patterns. The surface texturing of micro-dimple patterns was tested to examine the friction of pin-on-disk using flat-on-flat contact geometry. The patterns of both dimple circle and groove pattern were adopted to carry out the effect of those ones. In the low loads, such as 13.8N and 27.7N, the friction coefficients of groove pattern were lower than those of dimple circle pattern. In many other comparisons of normal loads, the groove pattern had lower friction forces, which showed the effect of surface texturing. The relationship between sliding time and friction forces showed that the increase of friction forces of groove pattern were relatively lower than those of dimple pattern. In conclusion, the dimple patterns of dimple-circle pattern and groove pattern strongly contributed to reducing the friction between contacting materials.

Dynamic Analysis of the Small Reciprocating Compressors Considering Viscous Frictional Force of a Piston (피스톤의 점성 마찰력을 고려한 소형 왕복동 압축기의 동적 해석)

  • 김태종
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • 제12권11호
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    • pp.904-913
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    • 2002
  • In this study, a dynamic analysis of the reciprocating compression mechanism considering viscous friction force of a piston used in small refrigeration compressors is performed. The length of cylinder in this class of compressors is shortening to diminish the frictional losses of the piston-cylinder system. So, the contacting length between piston and cylinder liner is in variable with the rotating crank angle around the BDC of the reciprocating piston. In the problem formulation of the compression mechanism dynamics, the change in bearing length of the piston and all corresponding viscous forces and moments are considered in order to determine the trajectories of piston and crankshaft. The piston orbits for viscous friction model and Coulomb friction model were used to compare the effect of the friction forces of piston on the dynamic trajectories of piston. To investigate the effect of friction force acting on the piston for the dynamic characteristics of crankshaft, comparison of the crankshaft loci is given in both viscous model and Coulomb model. Results show that the viscous friction force of piston must be considered in calculating for the accurate dynamic characteristics of the reciprocating compression mechanism.

Performance Evaluation of Nano-Lubricants at Thrust Slide-Bearing of Scroll Compressor (나노 윤활유를 이용한 스크롤 압축기 스러스트 베어링의 윤활특성 평가)

  • Cho, Han-Jong;Cho, Yong-Il;Cho, Sang-Won;Lee, Jae-Keun;Park, Min-Chan;Kim, Dae-Jin;Lee, Kwang-Ho
    • Journal of the Korean Society for Precision Engineering
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    • 제29권1호
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    • pp.121-125
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    • 2012
  • This paper presents the friction and anti-wear characteristics of nano-oil with a mixture of a refrigerant oil and carbon nano-particles in the thrust slide-bearing of scroll compressors. Frictional loss in the thrust slide-bearing occupies a large part of total mechanical loss in scroll compressors. The characteristics of friction and anti-wear using nano-oil is evaluated using the thrust bearing experimental apparatus for measuring friction surface temperature and the coefficient of friction at the thrust slide-bearing as a function of normal loads up to 4,000 N and rotating speed up to 3,200 rpm. It is found that the coefficient of friction increases with decreasing rotating speed and normal force. The friction coefficient of carbon nano-oil is 0.023, while that of pure oil is 0.03 under the conditions of refrigerant gas R-22 at the pressure of 5 bars. It is believed that carbon nano-particles can be coated on the friction surfaces and the interaction of nano-particles between surfaces can be improved the lubrication in the friction surfaces. Carbon nano-oil enhances the characteristics of the anti-wear and friction at the thrust slide-bearing of scroll compressors.

Performance Evaluation of Nano-Lubricants at Thrust Slide-Bearing of Scroll Compressors (나노 윤활유를 이용한 스크롤 압축기 스러스트 베어링의 윤활특성 평가)

  • Cho, Sang-Won;Kim, Hong-Seok;Ahn, Young-Chull;Lee, Jung-Eun;Lee, Jae-Keun;Lee, Hyeong-Kook;Lee, Byeong-Chul;Kim, Dong-Han;Park, Jin-Sung
    • Proceedings of the SAREK Conference
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    • 대한설비공학회 2006년도 하계학술발표대회 논문집
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    • pp.1219-1224
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    • 2006
  • This paper presents the friction and anti-wear characteristics of nano-oil with n mixture of a refrigerant oil and carbon nano-particles in the thrust slide-bearing of scroll compressors. Frictional loss in the thrust slide-bearing occupies a large part of total mechanical loss in scroll compressors. The characteristics of friction and anti-wear Lising nano-oil is evaluated using the thrust bearing tester for measuring friction surface temperature and the coefficient of friction at the thrust slide-bearing as a function of normal loads up to 4,000 N and orbiting speed up to 3,200 rpm. It is found that the coefficient of friction increases with decreasing orbiting speed and normal force. The friction coefficient of carbon nano-oil is 0.015, while that of pure oil is 0.023 under the conditions of refrigerant gas R-22 at the pressure of 5 bars. It is believed that carbon nano-particles can be coated on the friction surfaces and the interaction of nano-particles between surfaces can be improved the lubrication in the friction surfaces. Carbon nano-oilenhances the characteristics of the anti-wear and friction at the thrust slide-bearing of scroll compressors.

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An Influence of Frictional Factors on the Friction Characteristics of Automobile Transmission Gear Materials by using Design of Experiment (실험계획법을 이용한 자동차 트랜스미션 기어용 소재의 마찰특성에 미치는 마찰인자의 영향)

  • Park Heung-sik;Bae Hyo-jun;Lee Sang-Jae;Lee Chan-kyu;Kim Young-Hee
    • Tribology and Lubricants
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    • 제21권2호
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    • pp.93-99
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    • 2005
  • The fault of an automobile transmission gear occurs whenever moving tooth surfaces interact. Such a failure condition has an effect on the frictional factors such as applied load, sliding speed, frictional time and gear oil. However, it is difficult to know the mutual relation of these factors. In this study, the friction and wear tests were carried out to get the friction characteristics with carburized SCM420 and nitrocarburized NT100 have being used as automobile transmission gear materials. And it was undertaken to analyze the frictional factors that have effect on frictional characteristics by using design of experiment. From this study, the result showed that the applied load in frictional factors was the most important, next to frictional time, sliding speed. And the friction characteristics of nitrocarburized NT100 was more excellent than carburized SCM420.

Study on the Friction Characteristics of Various Panels in Circular Drawbead Forming of Cold Rolled Steels for Automotive Parts (자동차용 냉간압연재의 원형 드로우비드 성형시 강판 재질별 마찰특성에 관한 연구)

  • Kim D. H.;Lee D. H.;Kim W. T.;Moon Y H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.83-90
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    • 2004
  • The drawbead is one of the most important factors in sheet metal forming for automotive parts. So clarifying the friction characteristics between sheets and drawbead is essential to improve the formability of sheet metal. Therefore in this study, drawbead friction test was performed at various panels(cold rolled steel sheets, galvanized steel sheets, electrogalvanized coating steel sheets, electrogalvanized Zn-Fe alloy steel sheets and aluminum alloy steel sheets). Circular shape bead has been used for the test. The results show that friction and drawing characteristics were mainly influenced by the nature of zinc coating.

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Numerical study of laminar flow and friction characteristics in narrow channels under rolling conditions using MPS method

  • Basit, Muhammad Abdul;Tian, Wenxi;Chen, Ronghua;Qiu, Suizheng;Su, Guanghui
    • Nuclear Engineering and Technology
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    • 제51권8호
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    • pp.1886-1896
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    • 2019
  • Modern small modular nuclear reactors can be built on a barge in ocean, therefore, their flow characteristics depend upon the ocean motions. In the present research, effect of rolling motion on flow and friction characteristics of laminar flow through vertical and horizontal narrow channels has been studied. A computer code has been developed using MPS method for two-dimensional Navier-Stokes equations with rolling motion force incorporated. Numerical results have been validated with the literature and have been found in good agreement. It has been found that the impact of rolling motions on flow characteristics weakens with increase in flow rate and fluid viscosity. For vertical narrow channels, the time averaged friction coefficient for vertical channels differed from steady friction coefficient. Furthermore, increasing the horizontal distance from rolling pivot enhanced the flow fluctuations but these stayed relatively unaffected by change in vertical distance of channel from the rolling axis. For horizontal narrow channels, the flow fluctuations were found to be sinusoidal in nature and their magnitude was found to be dependent mainly upon gravity fluctuations caused by rolling.

A Study on Micropattern Fabrication and Tribology Characteristics by Photolithography Process (포토리소그래피 공정에 의한 마이크로 패턴 제작과 tribology 특성 연구)

  • T.H. Jang;J.H. Park;Y.W. Kwon;B.R. Cho;T.G. Kim
    • Journal of the Korean Society for Heat Treatment
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    • 제36권3호
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    • pp.137-144
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    • 2023
  • Micro electro mechanical systems (MEMS) and precision machines require excellent friction and wear characteristics to improve energy efficiency generated during sliding motion. In this study, DLC thin film with high hardness and low friction was deposited on STS304 substrate material by CVD method, and dot-shaped convex and concave micropatterns were fabricated by photolithography process. The diameter of the pattern was 20 ㎛, the pitch was 40 ㎛, and a pattern having a mesh type arrangement was fabricated and an abrasion test was performed. The results of the wear test on the micro pattern confirmed that the friction coefficient characteristics were improved compared to STS 304 and DLC thin films. In addition, in this result, the micro-pattern showed 11.4% more improved friction coefficient than the DLC thin film. The friction coefficient characteristics for convex and concave patterns of the same size showed almost similar results.

Feasibility Study of Friction Characteristics for Impact Analysis (충돌 해석 시 마찰 모델 적용을 위한 기초 마찰 시험 연구)

  • Lee, Kwang-Hee;Lee, Chul-Hee
    • Tribology and Lubricants
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    • 제37권3호
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    • pp.112-116
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    • 2021
  • Appropriate friction model usage is important for impact analysis because the relative motions between parts that are in contact for very short durations can vary greatly depending on the friction model. Vehicle seat components that have significant effects on impact analysis are also considered. This paper presents an experimental investigation of various material contact pairs to obtain the friction parameters of the Benson exponential friction model for impact simulation. The Coulomb friction model has limitations for impact analysis because of singularity at zero velocity. Metal/nonmetal materials are prepared, and friction tests are conducted for various sliding speeds, loads, and lubrication conditions. The obtained data are used in the friction model to implement finite element analysis. The parameters of the friction model are obtained by the curve-fitting method. The experimental results show that the friction coefficient with metal/nonmetal contact pairs is stable regardless of the working conditions. The friction model used in this study can also be applied for finite element analysis of the crash conditions, where the friction changes abruptly at the contact interface; the obtained friction parameters are also expected to be more accurate with more precise tests under different working conditions. These results can help improve the accuracy of the finite element analysis.

System Development for Providing Optimal Friction Force for Sorting Machine

  • Lee, Jeong-Wook;Lee, Woon-Sung;Kim, Jung-Ha
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.2555-2559
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    • 2003
  • In this study, we develop an automatic sorting system, which is mostly affected by frictional forces between a veneer and friction-generating device. So we will make a suitable dynamic model and mechanism to control friction force using a AC servo-motor. We suggest Stick friction and Column friction model, which is occurred between roller and veneer and within veneers as well. A kind of sensor can get the velocity of roller and movement of roller vertical direction. We assume that the several things to simplify the complicate and difficult nonlinear friction phenomenon. And to create an optimal normal force, which can generate a suitable friction force, we control the movement of sorting roller and supporter as well. We introduce several results about a friction character and suggest the value of calibration of sorting roller movement and supporters as well.

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