• Title/Summary/Keyword: Free-form machining

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Ultra precision machining of the mold core for free surface prism lens (자유곡면 프리즘 렌즈 사출용 코어 초정밀 형상 가공)

  • Lee, Dong-Kil;Lee, Hak-Suk;Lee, Jong-Jin;Song, Min-Jong;Kim, Sang-Seok;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.452-452
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    • 2008
  • Abstract Head-mounted displays(HMD) are being developed and marketed in growing numbers for a variety of applications. Though most commonly associated with entertainment applications other applications are also being developed. The field vision on the display screens is expanded by the optical system producing an imaginary screen that appears to be positioned several meters in front of the viewer. In this study, the mold core for the prism lens of HMD was processed by fly-cutting method, and the form accuracy of the mold core was measured.

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Characteristic of the femtosecond laser machining in glass (펨토초 레이어 기반 유리 내부가공 특성)

  • Yoo B.H.;Kim Y.M.;Cho S.H.;Chang W.S.;Kim J.G.;Whang K.H.;Lee D.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.239-240
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    • 2006
  • For longer than picosecond pulses, bulk damage inside defect-free dielectrics involves the heating and multiplication of spurious electrons by the incident laser beam and transfer of this energy to the lattice. The situation is quite different for femtosecond pulses which are shorter than the time scale for electron energy transfer to the lattice. Damage caused by these pulses is produced with smaller statistical uncertainty and is controllable on a microscopic scale. These properties can be exploited to produce laser devices such as arrays of damage dots for all optical memories with high data storage density or arrays of parallel grooves to form transmission gratings. In this work, we observed characteristic of the femtosecond laser machining in BK7 and fused silica.

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Cutting Force by Chip Former in Machining (절삭가공에서 칩포머에 의한 절삭저항)

  • Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.325-330
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    • 2004
  • The forces acting on the tool are an important aspect of maching. For those concerned with the manufacture of machine tools, a knowledge of the forces in needed for estimation of power reguirements and for the design of machine tool elements tool-holders and fixtures, adequately rigid and free from vibration. The force reguired to form the chip is dependent on the shear yield strength of the work material un der cutting conditions which are cutting speed, workpiece, feedrate, insert type. In this study, FG, ML, MP, MC, C, RT inserts were investigated in turning using SM45C, SCM4, SKD11, SUS316, materials. The diameter of materials was 60mm, 80mm, 110mm. This paper presents MP were lowest and SKD11 were largest of the workpiece in cutting forces.

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Development of Computer Control Polishing System for Free Form Surface (자유곡면 연마를 위한 자동 연마 시스템 개발)

  • 전문식;오창진;이응석;김옥현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.327-331
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    • 2001
  • In the process of optical parts machining, polishing has been applied. Traditional polishing process is suitable for spherical optical parts. But it is very difficult to apply traditional process for aspheric optical parts. Nowadays, as growing needs for aspherical optic parts, many researches have been conducted. In this study, we developed computer controlled polishing system which consists of three major parts of active pressure control for correcting polishing process, mechanical on-machine measurement for rough polishing, and optical on-machine measurement for finish polishing, respectively. In this paper, a systematic stretegy for correcting polishing process, pressure control scheme for polishing tool, and on-machine measurement methods for automated and precise polishing are suggested. The information about developed machine is also included.

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Approximation of Curves with Biarcs using Tangent (탄젠트를 이용한 biarc로의 곡선 근사화)

  • 방주영;김재정
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.2
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    • pp.168-174
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    • 2000
  • A biarc is a curve connecting two circular arcs with the constraints of tangent continuity so that it can represent the free form currie approximately connecting several biarcs with the tangent continuity. Since a biarc consists of circular arcs, the offset curve of the curve represented by biarcs can be easily obtained. Besides. if the tool path is represented by biarcs, the efficiency of machining is improved and the amount of data is decreased. When approximating a curve with biarcs, the location of the point where two circular arcs meet each other plays an important part in determining the shape of a biarc. In this thesis, the optimum point where two circular arcs meet is calculated using the tangent information of the curve to approximate so that it takes less calculation time to approximate due to the decrease of the number of iterations.

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Development of Polishing Machine for Free Form Surface Die (자유 곡면 금형 연마기 개발)

  • 박정훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.417-422
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    • 2000
  • In the process of die manufacturing, according to increasing demand of die and molds, the efficient machining of dies and molds has been increased. However, while the cutting process has been automated by the progress of CNC(computer numerical control) and CAD/CAM, the polishing process still depends on the experienced knowledge of an expert. Also, even when workers are skilled in polishing dies. it takes much time to obtain the required roughness and smoothness on the surface of a die. Moreover, many workers gradually avoid doing polishing work because of the poor working conditions caused by dust and noise. Therefore, to improve productivity and to solve the potential shortage of skilled workers, a user-friendly automatic polishing system was developed in this research. The developed polishing system with five degrees of freedom is able to keep the polishing tool normal to the die surface during operation and is able to maintain a pressure constantly by the developed pneumatic system. Also, to evaluate polishing performance of the developend system and find the polishing conditions, the various polishing experiments were carried out.

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Evaluations of Magnetic Abrasive Polishing and Distribution of Magnetic Flux Density on the Curvature of Non-Ferrous Material (곡면 자기연마에서의 자기력 형성과 가공특성에 관한 연구)

  • Kim, Sang-Oh;Kwak, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.3
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    • pp.259-264
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    • 2012
  • Automatic magnetic abrasive polishing (MAP), which can be applied after machining of a mold on a machine tool without unloading, is very effective for finishing a free-form surface such as a complicated injection mold. This study aimed to improve the efficiency of MAP of a non-ferrous mold surface. The magnetic array table and control of the electromagnet polarity were applied in the MAP of a free-form surface. In this study, first, the magnetic flux density on the mold surface was simulated to determine the optimal conditions for the polarity array. Then, the MAP efficiency for polishing a non-ferrous mold surface was estimated in terms of the change in the radius of curvature and the magnetic flux density. The most improved surface roughness was observed not only in the upward tool path but also in the working area of larger magnetic flux density.

Initial investigation of 3D free form fabrication Using Contour Crafting (적층조형설비(CC)을 이용한 3차원모형 제작에 대한 연구)

  • Kwon, Hong-Kyu
    • Proceedings of the Safety Management and Science Conference
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    • 2007.11a
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    • pp.27-37
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    • 2007
  • Preliminary investigation of CC process indicates that the process is feasible and has significant potential in construction automation approach of large objects. The process aims at automated construction of whole houses as well as sub-components. The potential of CC became evident from the initial investigations and experiments with various materials and geometries. Using this process, a single house or a colony of houses, each with possibly a different design, may be automatically constructed in a single run as shown on

    . Experiments with ceramics material show the versatility of the process relative to the use of a variety of fabrication materials. In addition to the use in rapid fabrication of large components, the process also has its niche in rapidly fabricating certain components for aerospace and automotive industries, where minimization of green machining is warranted.

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Study of 3 dimensional wide area continuous laser micro patterning (3차원 대면적 연속 마이크로 레이저 패터닝을 위한 연구)

  • Kim, Kyunghan;Sohn, Hyonkee;Lee, Jaehoon
    • Laser Solutions
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    • v.18 no.4
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    • pp.1-5
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    • 2015
  • For continuous laser micro patterning on three-dimensional free form surface, innovative laser system is developed. The two axis galvanometer is combined with the dynamic focusing unit to increase optical distance. Also, it is synchronized with the 3 axis mechanical system. To determine laser machining sequence, laser CAM system is developed. It can make possible of 3D surface micro patterning under $25{\mu}m$ pattern width. The uniformity of pattern width is about 2.8% and it is validated that focal plane is well conserved by the dynamic focusing unit. Velocity and positional information of 1 axis is stage is fed to the scanner control board by the encoder signal and it makes possible real time synchronization. With this system, possible patterning volume is enlarged from $40{\times}40mm^2$ to $40{\times}120{\times}30mm^3$.

Current Status and Technical Issues of Ultra-precision Machine Tools (초정밀 가공기의 개발 동향 및 기술적 이슈)

  • Oh, Jeong Seok;Kim, Chang-Ju;Park, Chun Hong;Choi, Young Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.3
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    • pp.189-197
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    • 2014
  • Diffractive optical elements (DOEs) - in general a complex pattern of micro- and nano-scale structures - can modulate and transform light in a predetermined way. Their importance is being increased nowadays because they can be designed to handle a number of simultaneous tasks. In view point of machining DOEs, it is a big challenge to fabricate micro- and nano-scale structures on a free-form surfaces. In this paper, the state-of-the-art of the ultra-precision machine tools is reviewed. Also some technical issues which determine the machine tool accuracy are discussed.