• International conference on construction engineering and project management
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• 2015.10a
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• pp.425-428
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• 2015

New technologies using a CNC machine are being developed to reduce the production cost of free-form buildings. For production of free-form members using such technologies, vast free-form buildings should be first split into multiple panels that are productible. Taking into consideration of the curved surface of free-form members, the segmented free-form panels may vary in shape and size, which may cause a lot of errors. In addition, it is time-consuming for the work. However, the current panelizing work is completed with the trials and errors of engineers and architectural designers even in large-scale projects, which results in increased construction duration and cost. Thus, it is necessary to develop a technology for panelizing free-form panels so as to maximize the economic feasibility of production technologies for free-form concrete members. The study intends to develeop automatic panelizing algorithms of free-form buildings considering the curved surface and size of free-form panels and the production conditions. The developed algorithms will be useful in applying the production technologies of free-form buildings using CNC machine and reducing the cost.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2019.05a
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• pp.70-71
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• 2019

Glass fiber reinforced concrete (GFRC) is very suitable as a material for free-form concrete panels (FCPs) because of its lightweight, strong, moldable, durable and sustainable properties. GFRC is superior in construction and maintenance compared with materials such as steel, aluminium, titanium, glass and plastic, and is advantageous in cost. However, GFRC is being produced by skilled craftsmen, and still lacks the technology to economically produce high quality FCPs. Currently, there is a technology to automatically and accurately produce FCPs. However, the developed technology can not be applied to the field with simple production technology without production line for mass production. To solve this problem, the purpose of this study is a basic study of production system development of free-form concrete panels. This study introduces the developed FCPs production technology and builds FCP production system for mass production. The results of this study will be used as basic data for the commercial production of FCPs in the future.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2018.05a
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• pp.112-113
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• 2018

As the building becomes more sophisticated, indoors and outdoors exterior decoration of construction has been increased. However, it is very difficult to produce an FDM(Free-form Decorative Mold) that meets the requirements of quality, durability, and ease of installation, resulting in a high cost. Therefore, the objective of this study is basic research for economical production of FDM production technology while satisfying the above requirements. For this study, the authors analyze the details of the shape and requirements of the FDM, and the production details and processes that reflect the characteristics. The results of this study can utilize to develop algorithms for production and management of academically efficient FDM and can utilize to secure FDM production technology at commercial level.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.10
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• pp.6673-6678
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• 2015

Recently, the free form buildings are constructed frequently. Exterior and interior components of these buildings have the free cross-section and a curved shape. So, There are many usages of classical finite element having tapered section and free-style shape. Some general commercial applications like ETABS, SAP2000, MIDAS are usually used for the safety evaluation of the free form structures. However, there are some limits in the accuracy of structural analysis and the length of analysis time because a very complicated finite element mesh have to be used. Therefore, In this study, a pre and post program module was developed to take advantage of general 3-D curved beam element which has a free-style curved shape and mathematical backgrounds. Pre-post processing module has been developed in this study was developed to control the curvature of the curved members by the NURBS control points. As a result, fast geometric modeling than was possible commercial applications. In addition, realistic depiction of the shape and behavior patterns were possible because of the free-form building allows visual check of the free form.

• Architectural research
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• v.16 no.4
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• pp.157-166
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• 2014

This research investigates the design process of free-form architecture to understand the design strategy and changing factors during the development phase and the cause for them. It is aimed to foresee the changing factors from the design process and to reduce design changes. It analyzes the design changes of free-form architecture based on projects with finalized documentation or under construction in South Korea. Many free-form shapes of the free-form architectures have to be adjusted to rigid-form in order to satisfy function and be economical to build. The research finds three patterns in design changes. First, from the factors for design changes: function, constructability, design, program add/subtract, efficiency, circulation; Function and Constructability are the higher factors compared with the rest. The two are the design changes suitable for actual usage and cost savings. Second, each project has different predominant factors for design changes as the degree of free-form is different. Contrary to initial expectation, the greater the degrees of free-form of the competition scheme, the higher the rate of Function among the factors for design changes. Constructability is higher when the degree of the free-form is less than others. It means that the lower the degree of the free-form, the more properly planned the space of the building is. Last, Constructability of free-form architecture is considered during the earlier design phase than definite-form, one by which the design changes by comparing 'Before fixed Space Program' (BSP) and 'After fixed Space Program' (ASP) design changes. The research would be helpful as a reference for setting up competition guidelines to reduce trial and error during the design process.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.11a
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• pp.133-134
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• 2023

Free-form buildings have a curved shape and are composed of geometric shapes, which require high precision. Therefore, this study proposed a new extrusion method, a piston method, that improves the precision of FCP by automatically extruding a predetermined amount of concrete by improving the aforementioned limitations. The technology to extrude a predetermined amount of concrete by applying pistons is expected to shorten construction period and increase economic efficiency by improving the precision and productivity of free-form panels.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.9
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• pp.333-340
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• 2018

Recently, free-form buildings have been designed with complex shapes due to digitization of the construction industry. Exterior and interior components of free-form buildings have free cross sections and curved shapes. Therefore, structural members with curvature are frequently seen. In the modeling and stability evaluation of these structures, commercial programs using classical finite element analysis are not able to perform rapid shape modeling, resulting in a decrease in productivity. Therefore, in this study, pre- and post-processing modules were developed using a prior study to rapidly model the surface of a free-form building and to automatically generate frame structures that make up the cladding. The developed modules use a subdivision algorithm with spline curves. This algorithm is used to automatically generate analytical elements from the configuration information of NURBS curves. In addition, the deformation after analysis can be viewed more realistically. The modules can quickly construct complex curved surfaces. An analysis model of the frame structure was also automatically generated. Therefore, the modules could contribute to the productivity improvement of free-form building design.

• Korean Journal of Computational Design and Engineering
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• v.17 no.3
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• pp.175-187
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• 2012

The BIM simulation systems involve inefficient aspects in delivering real world circumstances because they are operated in the virtual reality (VR) environment without representing the job-site operations. Differently from VR, augmented reality (AR) enhances the reflection of job-site reality to virtual environment. AR influences architecture, design and construction. This reality replaces or merges with the normal physical world and it can be tailored to enhance comprehension for specific design and construction activities. The main objective of this research is to develop an AR-based decision support system for free-form buildings design/construction/maintenance processes. Haewoojae, a free-form housing building built in Seoul area is identified as a model building to generate the system. Seventeen engineers, who are masters or doctorate graduate students at the S university in Seoul and have been working in the Korean construction industry for more than 10 years are invited to validate the system's appropriateness and usability in comparison with its development objectives.

• Journal of the Korea Institute of Building Construction
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• v.19 no.5
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• pp.449-456
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• 2019

Recent developments in architectural technologies and programs have enabled architects to think creatively and design free-form architecture. however, there are many problems in the production technology of FCP(Free-Form Concrete Panel). In particular, reduced accuracy due to lack of free-form panel production technology can lead to redesign of buildings as a result, problems such as an increase in construction cost and period. Therefore, this experiment aimed to compensate the decrease of the accuracy according to the displacement difference and to derive the proper mixing ratio for maintaining the shape during the free-form panel curing. In this study, molds were made using paraffin that is a recyclable phase change material. Concrete Panel is usually produced from Portland cement, dead burn magnesia, phosphate, borax and fine aggregate. In this study, four mixing ratios of FCP were selected after each material was blended to determine the proper blending ratio of the fluidity phase, the water absorption rate and the water content of the test piece. FCP was fabricated on the basis of the selected four compounding ratios and thickness and error rate were measured. Based on the error rate of the measured FCP, the quality standard was satisfied among the four compounding ratios.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.05a
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• pp.31-32
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• 2023

Recently, with the digitalization of the construction industry, free-form building construction technology is developing. However, the technology for manufacturing free-form concrete panels is still insufficient. In this study, the surface error of the FCP according to the thickness of the lower silicon plate, which is a component of the existing lower multi-point press, was analyzed in order to manufacture a precise FCP. As a result of the analysis, it was found that the thinner the thickness, the larger the error value. These results can be used as a basis for existing research and are expected to be used for research on high-quality FCP manufacturing technology.